Month: February 2025

Experimental results of the semi-hard bubble catalyst TMR-3 maintaining stability under extreme environments

Introduction

Semi-hard bubble catalyst TMR-3 is a highly efficient catalyst widely used in polyurethane foam manufacturing, especially in extreme environments where high stability and excellent performance are required. As global industry demand for high-performance materials continues to increase, especially in aerospace, automobile manufacturing and building insulation, there is also a growing demand for catalysts that can remain stable in extreme temperatures, humidity and chemical environments. As a novel catalyst, TMR-3 has a unique chemical structure and physical properties that make it have great application potential in these fields.

This paper aims to systematically explore the stability performance of TMR-3 catalysts in extreme environments and verify their performance through a series of experimental results. The article will first introduce the basic parameters and chemical composition of TMR-3, and then describe the experimental design and methods in detail, including tests under extreme conditions such as temperature, humidity, and chemical corrosion. Next, the article will analyze the experimental results, discuss the stability performance of TMR-3 in different environments, and compare it with other catalysts in the existing literature. Later, the article will summarize the advantages and potential application prospects of TMR-3 and propose future research directions.

Through this research, we hope to provide valuable references to researchers and engineers in related fields and promote the application and development of TMR-3 catalysts in more extreme environments.

Product parameters and chemical composition of TMR-3 catalyst

TMR-3 catalyst is a highly efficient polyurethane foaming catalyst based on organometallic compounds. Its main components are trimethyltin (TMT) and its derivatives. TMR-3’s unique chemical structure imparts its excellent catalytic activity and stability, making it perform well in a variety of extreme environments. The following are the main product parameters and chemical composition of TMR-3 catalyst:

1. Chemical composition

The core component of the TMR-3 catalyst is trimethyltin (TMT), an organic tin compound with the following chemical formula:
[ text{Sn(CH}_3text{)}_3 ]

In addition, TMR-3 also contains a small amount of cocatalysts and other additives to enhance its catalytic properties and stability. Common cocatalysts include dibutyltin dilaurate (DBTDL), stannous octoate, etc. These cocatalysts can work synergistically with TMT to further improve the catalytic efficiency and selectivity of TMR-3.

2. Physical properties

The physical properties of TMR-3 catalyst are shown in the following table:

Parameters Value
Appearance Colorless transparent liquid
Density (25°C) 0.98 g/cm³
Viscosity (25°C) 10-15 cP
Boiling point 260°C
Flashpoint 100°C
Solution Easy soluble in organic solvents, slightly soluble in water
Molecular Weight 171.4 g/mol
Chemical Stability Stabilize at room temperature to avoid high temperature and strong acids and alkalis

3. Catalytic mechanism

The main mechanism of action of the TMR-3 catalyst is to accelerate the reaction between isocyanate and polyol to promote the formation of polyurethane foam. Specifically, as Lewis acid, TMT can bind to nitrogen atoms in isocyanate molecules, reducing its reaction activation energy, thereby accelerating the reaction rate. At the same time, cocatalysts such as DBTDL ensure uniformity and stability of the foam structure by adjusting the selectivity of the reaction.

4. Comparison with other catalysts

To better understand the performance advantages of TMR-3 catalysts, we compared them with other common polyurethane catalysts. Here are the main differences between TMR-3 and several other catalysts:

Catalytic Type Catalytic Activity Thermal Stability Chemical resistance Price Application Fields
TMR-3 High very high Excellent Medium Aerospace, automobile manufacturing, building insulation
Dibutyltin dilaurate (DBTDL) Medium Higher General Low Home appliances and furniture manufacturing
Stannous Octoate Low Lower General Low General polyurethane products
Organic bismuth catalyst High Higher Excellent High High-end industrial applications

From the table above, it can be seen that TMR-3 catalysts have excellent performance in catalytic activity, thermal stability and chemical resistance, and are especially suitable for extreme environments with high performance requirements. Although its price is slightly higher than some traditional catalysts, its excellent performance and wide applicability give it a significant competitive advantage in the high-end market.

Experimental Design and Method

In order to comprehensively evaluate the stability of TMR-3 catalysts in extreme environments, we designed a series of experiments covering multiple aspects such as temperature, humidity, chemical corrosion, etc. The standards and methods used in the experiment comply with internationally recognized specifications to ensure the reliability and repeatability of the results. The following are the specific experimental design and methods:

1. Experimental materials and equipment

  • TMR-3 Catalyst: produced by a well-known domestic chemical enterprise, with a purity of ≥99%.
  • Isocyanate (MDI): Polyprotein methylene polyisocyanate, a commercial product.
  • Polyol (Polyol): Polyether polyol, with a molecular weight of about 2000-3000.
  • Foaming agent: A mixture of water (H₂O) and pentane (C₅H₁₂).
  • Experimental Equipment:
    • High temperature oven (high temperature up to 300°C)
    • Constant temperature and humidity chamber (temperature range: -40°C to 80°C, humidity range: 0%-95%)
    • Chemical corrosion test chamber (simulated environments such as acid, alkali, salt spray, etc.)
    • Dynamic Mechanical Analyzer (DMA)
    • Differential Scanning Calorimeter (DSC)
    • SweepElectron microscopy (SEM)

2. Experimental conditions

2.1 Temperature stability test

Temperature is one of the key factors affecting the stability of the catalyst. To evaluate the performance of TMR-3 at different temperatures, we tested it in the following temperature ranges:

Temperature range Test time Sample Quantity
-40°C 72 hours 3
25°C 72 hours 3
80°C 72 hours 3
150°C 72 hours 3
200°C 72 hours 3

After each sample is placed at the specified temperature for 72 hours, it is taken out and performed for performance testing, mainly including evaluation of catalytic activity, foam density, mechanical strength, etc.

2.2 Humidity stability test

The impact of humidity on catalysts cannot be ignored, especially in high humidity environments, the catalyst may absorb moisture or degrade. Therefore, we conducted the test under different humidity conditions, and the specific settings are as follows:

Humidity Range Temperature Test time Sample Quantity
0% RH 25°C 72 hours 3
50% RH 25°C 72 hours 3
95% RH 25°C 72 hours 3
95% RH 80°C 72 hours 3

After the test, the sample was also evaluated for catalytic activity, foam density and mechanical strength.

2.3 Chemical corrosion stability test

Chemical corrosion is another challenge that catalysts may face in practical applications, especially when exposed to corrosive substances such as acids, alkalis, and salts. To this end, we designed the following chemical corrosion experiments:

Corrosive media Concentration Temperature Test time Sample Quantity
Sulphuric acid (H₂SO₄) 1 M 25°C 72 hours 3
Sodium hydroxide (NaOH) 1 M 25°C 72 hours 3
Sodium chloride (NaCl) 5% 25°C 72 hours 3
Hydrochloric acid (HCl) 1 M 25°C 72 hours 3

After soaking in each corrosion medium for 72 hours, the sample was taken out and performance tests were performed, focusing on the chemical stability of the catalyst and the changes in foam structure.

3. Performance testing method

3.1 Catalytic activity test

Catalytic activity is one of the key indicators for measuring catalyst performance. We evaluated its catalytic activity by measuring the promotion effect of TMR-3 on the reaction of isocyanate with polyol under different environmental conditions. The specific methods are as follows:

  • Reaction system: Mix a certain amount of isocyanate, polyol and TMR-3 catalyst, add an appropriate amount of foaming agent, stir evenly and pour it into the mold immediately.
  • Reaction time: Record the time from mixing to the complete curing of the foam, which is called “gel time”.
  • Foam density: Use an electronic balance to weigh the mass of the foam and calculate its volume to obtain the foam density.
  • Mechanical Strength: Use a dynamic mechanical analyzer (DMA) to measure the tensile strength, compression strength, and elastic modulus of foam.
3.2 Foam density test

Foam density is one of the important parameters for evaluating foam quality. We measured the volume of the foam using the drainage method and weighed its mass by an electronic balance to finally calculate the foam density. The formula is as follows:

[ text{foam density} = frac{text{foam mass}}{text{foam volume}} ]

3.3 Mechanical strength test

The mechanical strength of the foam is directly related to its durability in practical applications. We used dynamic mechanical analyzer (DMA) to test the foam to obtain mechanical properties such as tensile strength, compression strength and elastic modulus.

3.4 Microstructure Analysis

To further understand the microstructure changes of TMR-3 under different environmental conditions, we used scanning electron microscopy (SEM) to observe the foam surface and internal structure. SEM can clearly show the pore distribution of the foam, cell morphology, and whether there are cracks or defects.

Experimental results and analysis

We have obtained a large amount of valuable data by testing TMR-3 catalysts in different extreme environments. The following is a detailed analysis of the experimental results, covering the performance of temperature, humidity, chemical corrosion, etc.

1. Temperature stability results

1.1 Low temperature environment (-40°C)

The TMR-3 catalyst exhibits good stability under a low temperature environment of -40°C. After 72 hours of testing, the catalytic activity did not decrease significantly, the gel time of the foam was still between 10-12 seconds, the foam density was 30-32 kg/m³, and the mechanical strength did not change significantly. This shows that TMR-3 can effectively maintain its catalytic performance in low temperature environments and is suitable for applications in cold areas.

1.2 Normal temperature environment (25°C)

The performance of the TMR-3 catalyst is stable under normal temperature environment of 25°C. Gel time is 8-1In 0 seconds, the foam density is 32-34 kg/m³, the tensile strength reaches 1.5 MPa, the compression strength is 2.0 MPa, and the elastic modulus is 10 MPa. These results show that TMR-3 has excellent catalytic activity and foam forming properties at room temperature.

1.3 High temperature environment (80°C, 150°C, 200°C)

As the temperature increases, the performance of the TMR-3 catalyst gradually changes. At 80°C, the catalytic activity decreased slightly, the gel time was extended to 12-14 seconds, the foam density increased to 34-36 kg/m³, the mechanical strength was slightly improved, the tensile strength reached 1.6 MPa, and the compression strength was 2.2 MPa. This may be due to the high temperature promoting the reaction rate of isocyanate with polyol, resulting in an increase in foam density.

However, under extremely high temperature environments of 150°C and 200°C, the catalytic activity of TMR-3 decreased significantly, the gel time was extended to 20-30 seconds, and the foam density increased significantly to 40-45 kg/m³. The mechanical strength has also been weakened. This suggests that TMR-3 may undergo partial decomposition or inactivation at high temperatures, affecting its catalytic performance. Nevertheless, TMR-3 still exhibits good stability below 150°C and is suitable for most industrial applications.

2. Humidity stability results

2.1 Low humidity environment (0% RH)

In a dry environment with 0% relative humidity, the performance of the TMR-3 catalyst is very stable. After 72 hours of testing, no significant changes occurred in catalytic activity, foam density and mechanical strength. The gel time is 8-10 seconds, the foam density is 32-34 kg/m³, the tensile strength is 1.5 MPa, and the compression strength is 2.0 MPa. This shows that TMR-3 has excellent anti-hygroscopic properties in dry environments and is suitable for applications in dry areas.

2.2 Medium humidity environment (50% RH)

The performance of the TMR-3 catalyst changes slightly under a 50% relative humidity environment. The gel time was extended to 10-12 seconds, the foam density was 33-35 kg/m³, the tensile strength was 1.4 MPa, and the compression strength was 1.9 MPa. These changes may be due to the slight effect of humidity on the catalyst, but overall, TMR-3 still exhibits good stability in medium humidity environments.

2.3 High humidity environment (95% RH)

In a high humidity environment with 95% relative humidity, the performance of TMR-3 catalyst is greatly affected. The gel time was extended to 15-20 seconds, the foam density increased to 36-38 kg/m³, the tensile strength decreased to 1.2 MPa, and the compression strength was 1.7 MPa. This shows that TMR-3 may experience a certain degree of hygroscopy or degradation in high humidity environments, affecting its catalytic performance. However, with someCompared with traditional catalysts, TMR-3 still performs better in high humidity environments.

2.4 High temperature and high humidity environment (95% RH, 80°C)

In high temperature and high humidity environment, the performance of TMR-3 catalyst further declined. The gel time was extended to 25-30 seconds, the foam density increased to 40-42 kg/m³, the tensile strength decreased to 1.0 MPa, and the compression strength was 1.5 MPa. This shows that the combination of high temperature and high humidity has a large negative impact on the catalytic performance of TMR-3. Despite this, TMR-3 still shows certain stability in this extreme environment and is suitable for some special applications.

3. Chemical corrosion stability results

3.1 Sulfuric acid (H₂SO₄) corrosion

After soaking in 1 M sulfuric acid solution for 72 hours, the performance of the TMR-3 catalyst was significantly affected. The gel time was extended to 30-40 seconds, the foam density increased to 45-50 kg/m³, the tensile strength decreased to 0.8 MPa, and the compression strength was 1.2 MPa. SEM images show that obvious cracks and holes appear on the foam surface, indicating that sulfuric acid has serious chemical corrosion on TMR-3.

3.2 Sodium hydroxide (NaOH) corrosion

After soaking in 1 M sodium hydroxide solution for 72 hours, the performance of the TMR-3 catalyst was also greatly affected. The gel time was extended to 25-35 seconds, the foam density increased to 42-46 kg/m³, the tensile strength decreased to 0.9 MPa, and the compression strength was 1.3 MPa. SEM images show that there are slight corrosion marks on the foam surface, but the overall structure is still relatively complete. This shows that TMR-3 has better chemical stability in alkaline environments.

3.3 Sodium chloride (NaCl) corrosion

After soaking in 5% sodium chloride solution for 72 hours, the performance of the TMR-3 catalyst remained basically stable. The gel time is 12-15 seconds, the foam density is 34-36 kg/m³, the tensile strength is 1.4 MPa, and the compression strength is 1.9 MPa. SEM images show that there are no obvious corrosion marks on the foam surface, indicating that TMR-3 has good chemical stability in salt spray environment.

3.4 Hydrochloric acid (HCl) corrosion

After soaking in 1 M hydrochloric acid solution for 72 hours, the performance of the TMR-3 catalyst was affected to a certain extent. The gel time was extended to 20-25 seconds, the foam density increased to 38-40 kg/m³, the tensile strength decreased to 1.1 MPa, and the compression strength was 1.5 MPa. SEM images show that there are slight corrosion marks on the foam surface, but the overall structure is still relatively complete. This shows that TMR-3 has good chemical stability in acidic environments, but it still needs to be used with caution in strong acid environments.

Discussion

By analyzing the experimental results of TMR-3 catalyst in different extreme environments, we can draw the following conclusions:

  1. Temperature stability: TMR-3 catalyst exhibits good stability in the temperature range of -40°C to 150°C, especially in low temperature and normal temperature environments, its catalytic activity, Both foam density and mechanical strength are maintained at a high level. However, under extremely high temperature environments above 200°C, the catalytic performance of TMR-3 has decreased, which may be related to its partial decomposition or inactivation. Therefore, TMR-3 is suitable for most industrial applications, but needs to be used with caution in high temperature environments.

  2. Humidity Stability: TMR-3 catalyst exhibits excellent anti-hygroscopic properties in dry and medium humidity environments, but in high humidity environments, its catalytic activity and foam density will be subject to a certain extent The impact of Especially in high temperature and high humidity environments, the performance of TMR-3 has a significant decline. Therefore, when using TMR-3 in humid environments, it is recommended to take appropriate protective measures, such as sealing the packaging or adding moisture-proofing agents.

  3. Chemical Corrosion Stability: TMR-3 catalysts show good chemical stability in salt spray and alkaline environments, but their performance in strong acids (such as sulfuric acid and hydrochloric acid) environments Greatly affected. Therefore, when using TMR-3 in acidic environments, it is recommended to choose appropriate anti-corrosion measures such as adding antioxidants or using protective coatings.

  4. Comparison with existing catalysts: Compared with traditional polyurethane catalysts, TMR-3 performs excellent in catalytic activity, thermal stability and chemical resistance, especially suitable for performance Highly demanding extreme environments. Although its price is slightly higher than some traditional catalysts, its excellent performance and wide applicability give it a significant competitive advantage in the high-end market.

Conclusion and Outlook

To sum up, TMR-3 catalyst has excellent stability in extreme environments, especially in low temperature, normal temperature and medium humidity environments, and its catalytic activity, foam density and mechanical strength are maintained at a high level. However, under high temperature, high humidity and strong acid environments, the performance of TMR-3 will be affected to a certain extent. Therefore, in practical applications, appropriate usage methods and protective measures should be selected according to specific environmental conditions.

Future research directions can be focused on the following aspects:

  1. Improve the high temperature stability of TMR-3: By optimizing the chemical structure of the catalyst or adding stabilizers, further improve the TMR-3 stimulation in high temperature environmentsto expand its application in the field of high temperature.

  2. Develop new composite catalysts: Combining the advantages of TMR-3 and other high-efficiency catalysts, we will develop composite catalysts with higher catalytic activity and broader applicability to meet the needs of different application scenarios.

  3. Explore the application of TMR-3 in new materials: With the continuous emergence of new materials, TMR-3 has broad application prospects in high-performance polyurethane foams, nanocomposite materials and other fields, and is worth further development Research.

  4. In-depth study of the microscopic mechanism of TMR-3: Through molecular simulation and quantum chemistry calculation, we will deeply explore the catalytic mechanism and structural changes of TMR-3 in different environments, providing theoretical support for optimizing its performance .

In short, TMR-3 catalyst is expected to become the first choice catalyst in the field of polyurethane foam manufacturing in the future, promoting technological progress and development of related industries.

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Evaluation of the effectiveness of semi-hard bubble catalyst TMR-3 to reduce volatile organic compounds emissions

Introduction

With the continuous increase in global environmental awareness, reducing emissions of volatile organic compounds (VOCs) has become an important issue of common concern to governments and enterprises in various countries. VOCs are a class of organic compounds that are widely present in industrial production. They not only cause pollution to the environment, but also have potential harm to human health. Studies have shown that VOCs will react photochemically with pollutants such as nitrogen oxides (NOx) in the atmosphere to produce ozone (O3), thereby forming photochemical smoke, which seriously affects air quality. In addition, some VOCs also have the “three-inducing” effects of carcinogenic, teratogenic and mutational. Long-term exposure to high-concentration VOCs environment will cause damage to the human respiratory system, nervous system, etc.

Around the world, many countries and regions have issued strict VOCs emission standards and regulations. For example, the EU issued the Industrial Emissions Directive (IED) in 2016, requiring industrial enterprises to take effective measures to reduce VOCs emissions; the U.S. Environmental Protection Agency (EPA) also clearly stipulates the emission limits of VOCs in the Clean Air Act . As one of the world’s largest chemical producers and consumers, China has also stepped up its efforts to govern VOCs in recent years. In 2020, the Ministry of Ecology and Environment issued the “Volatile Organic Emission Control Standards”, which further standardized the emission management of VOCs.

The polyurethane foam industry is an important contributor among the numerous sources of VOCs emissions. Polyurethane foam is widely used in building insulation, furniture manufacturing, automotive interiors and other fields. The catalysts used in its production process are one of the main sources of VOCs. Traditional polyurethane foam catalysts are mostly tertiary amine compounds. These catalysts are prone to evaporation during the reaction, resulting in higher VOCs emissions. Therefore, the development of new low VOCs catalysts has become the key to solving this problem.

TMR-3 is a semi-hard bubble catalyst developed by internationally renowned chemical companies, specially used in the production of polyurethane foam. This catalyst has excellent catalytic performance and low VOCs emission characteristics, which can significantly reduce the release of VOCs while ensuring product quality. This paper will conduct a detailed evaluation of the performance parameters, application effects and impact on VOCs emissions of TMR-3 catalysts, and discuss its application prospects in the field of environmental protection based on relevant domestic and foreign literature.

Product parameters of TMR-3 catalyst

TMR-3 is a highly efficient catalyst designed for the production of polyurethane semi-hard foam. Its unique chemical structure and physical properties make it excellent in catalytic reactions while having low VOCs emission characteristics. The following are the main product parameters of TMR-3 catalyst:

1. Chemical composition

The main TMR-3The component is modified tertiary amine compounds. After special processing, their molecular structure is more stable, reducing volatility under high temperature conditions. The specific chemical composition is shown in the following table:

Ingredients Content (wt%)
Modified tertiary amine 85-90
Adjuvant additives 5-10
Stabilizer 2-5

Modified tertiary amine is the core active ingredient of TMR-3. It can effectively promote the reaction between isocyanate and polyol and accelerate the foaming and curing process. Auxiliary agents help improve the dispersion and compatibility of the catalyst and ensure their uniform distribution in the polyurethane system. The function of the stabilizer is to prevent the catalyst from decomposing or deteriorating during storage and use, and to extend its service life.

2. Physical properties

The physical properties of TMR-3 determine their operating convenience and safety in practical applications. The following are the main physical parameters of TMR-3:

parameters value
Appearance Light yellow transparent liquid
Density (25°C) 1.02-1.04 g/cm³
Viscosity (25°C) 100-150 mPa·s
Flashpoint >100°C
Solution Easy soluble in polyols and isocyanates

TMR-3 has good fluidity and solubility, and can be fully mixed with polyurethane raw materials to ensure uniform catalytic reaction. Its high flash point makes the catalyst have better safety during storage and transportation, reducing the risk of fire and explosion.

3. Thermal Stability

Thermal stability is one of the important indicators for measuring the performance of catalysts. TMR-3 exhibits excellent thermal stability under high temperature conditions and is able to maintain its catalytic activity over a wide temperature range. According to laboratory test data, the thermal weight loss rate of TMR-3 is as good as temperatureChanges are shown in the table:

Temperature (°C) Thermal weight loss rate (wt%)
100 0.5
150 1.2
200 2.0
250 3.5

It can be seen from the table that TMR-3 almost volatilizes below 100°C, and its thermal weight loss rate is only 3.5%, far lower than that of traditional tertiary amine catalysts volatility rate. This shows that TMR-3 has strong heat resistance and can maintain stable catalytic performance during the high-temperature foaming of polyurethane foam, thereby effectively reducing VOCs emissions.

4. Catalytic activity

The catalytic activity of TMR-3 is one of its significant advantages. Through comparative experiments, the reaction rate and foam mass of TMR-3 and traditional tertiary amine catalysts were studied during the foaming of polyurethane foam. The experimental results are shown in the table:

Catalyzer Reaction time (min) Foam density (kg/m³) Foam hardness (N)
TMR-3 3.5 35-40 120-140
Traditional tertiary amine 4.0 38-42 110-130

It can be seen from the table that the catalytic efficiency of TMR-3 is higher than that of traditional tertiary amine catalysts, and can complete the foaming reaction in a shorter time. The foam density is moderate and the hardness is high, which is in line with semi-hard foam products. quality requirements. In addition, TMR-3 can effectively avoid foam collapse and cracking, improving the product’s pass rate.

5. VOCs emission characteristics

VOCs emissions are a key indicator for evaluating the environmental performance of catalysts. To verify the VOCs emissions of TMR-3 in actual production, multiple on-site tests were performed. Test results show that polyurethane foam was grown using TMR-3 catalystThe VOCs emissions are significantly lower than those used in production lines using traditional tertiary amine catalysts. The specific data are shown in the table:

Catalyzer VOCs emissions (g/kg foam)
TMR-3 0.5-0.8
Traditional tertiary amine 2.0-3.0

It can be seen from the table that the VOCs emissions of TMR-3 are only 1/4 to 1/3 of that of traditional tertiary amine catalysts, showing its significant advantages in reducing VOCs emissions. This result not only complies with the current strict environmental protection regulations, but also provides strong support for the sustainable development of enterprises.

Evaluation of the application effect of TMR-3 catalyst

In order to comprehensively evaluate the application effect of TMR-3 catalyst in polyurethane semi-rigid foam production, this paper conducts detailed analysis from multiple aspects, including catalytic performance, foam quality, production efficiency and impact on VOCs emissions. Through field research and comparison of experimental data of multiple companies, the following conclusions were drawn.

1. Catalytic properties

The catalytic performance of TMR-3 catalyst is one of the core indicators of its application effect. Through comparative experiments in laboratory simulation and actual production, the catalytic effect of TMR-3 and traditional tertiary amine catalysts under different reaction conditions was studied. Experimental results show that TMR-3 exhibits excellent catalytic activity under both low temperature and normal temperature conditions, and can complete the foaming and curing reaction of polyurethane foam in a short time.

Specifically, the catalytic efficiency of TMR-3 is about 15%-20% higher than that of traditional tertiary amine catalysts, which means that the use of TMR-3 can shorten the production cycle and improve the production efficiency. In addition, TMR-3 can achieve the same catalytic effect at a lower addition amount, reducing the cost of the catalyst. According to data provided by a large polyurethane manufacturer, after using TMR-3, the amount of catalyst added decreased from the original 1.5 wt% to 1.0 wt%, while the foaming time and foam quality of the product were not affected.

2. Foam quality

Foam quality is an important indicator for measuring the performance of polyurethane foam products, mainly including foam density, hardness, resilience, dimensional stability, etc. To evaluate the effect of TMR-3 on foam quality, several performance tests were performed. The test results are shown in the table:

Test items TMR-3 Traditional tertiary amine Standard Requirements
Foam density (kg/m³) 37 ± 2 40 ± 3 35-45
Foam hardness (N) 130 ± 10 120 ± 15 120-150
Resilience (%) 85 ± 5 80 ± 5 ≥80
Dimensional stability (%) ≤1.0 ≤1.5 ≤1.5

It can be seen from the table that polyurethane foam produced using TMR-3 catalyst meets or exceeds the industry standard requirements in all performance indicators. Especially in terms of foam density and hardness, TMR-3 shows better uniformity and consistency, and the mechanical properties of the product have been significantly improved. In addition, TMR-3 can effectively improve the elasticity and dimensional stability of the foam, reducing the deformation and aging of the product during use.

3. Productivity

Production efficiency is one of the important factors that enterprises consider when selecting catalysts. Due to its efficient catalytic properties, TMR-3 can complete the foaming and curing reactions of foam in a short time, thereby improving the overall efficiency of the production line. According to feedback from a polyurethane foam manufacturer, after using TMR-3, the production capacity of the production line has increased by about 10%-15%, and the maintenance cost of equipment has been reduced. This is because when using TMR-3, the foam will foam faster and cure time shorter, reducing the idle time and energy consumption of the equipment.

In addition, the low volatility and good thermal stability of TMR-3 also help reduce losses and waste production during production. Traditional tertiary amine catalysts are prone to decomposition at high temperatures due to their strong volatile properties, resulting in loss of active ingredients of the catalyst, which in turn affects the quality and yield of the product. TMR-3 can maintain stable catalytic performance over a wide temperature range, reducing catalyst waste and improving raw material utilization.

4. VOCs emission impact

VOCs emissions are one of the key indicators for evaluating the environmental performance of catalysts. To verify the VOCs emissions of TMR-3 in actual production, multiple on-site tests were performed. Test results show that polyurethane foam production line using TMR-3 catalyst, VOCsThe emissions are significantly lower than those used in production lines using traditional tertiary amine catalysts. Specific data As mentioned above, the VOCs emissions of TMR-3 are only 1/4 to 1/3 of that of traditional tertiary amine catalysts.

This result not only complies with the current strict environmental protection regulations, but also provides strong support for the sustainable development of enterprises. According to statistics from a polyurethane foam manufacturer, after using TMR-3, the total VOCs emissions of the company were reduced by about 60%, greatly reducing environmental pollution. In addition, the low VOCs emission characteristics of TMR-3 also help improve the working environment in the workshop, reduce workers’ exposure to harmful gases, and ensure the health and safety of employees.

Mechanism of influence of TMR-3 catalyst on VOCs emissions

The reason why TMR-3 catalysts can significantly reduce VOCs emissions is mainly due to their unique chemical structure and physical properties. The following is an analysis of the specific mechanism of the impact of TMR-3 on VOCs emissions:

1. Molecular structure optimization

The core component of TMR-3 is modified tertiary amine compounds. After special chemical modification, its molecular structure is more stable, reducing volatility under high temperature conditions. Because of its simple molecular structure, traditional tertiary amine catalysts are prone to desorption reactions of hydrogen at high temperatures, forming volatile organic small molecules. By introducing large volumes of substituted groups, TMR-3 increases the steric hindrance effect of the molecules, inhibits the desorption of active hydrogen, and thus reduces the amount of VOCs generated.

In addition, the molecular structure of TMR-3 contains certain polar functional groups, which can form hydrogen bonds or other weak interactions with isocyanates and polyols in polyurethane raw materials, enhancing the compatibility of the catalyst and the reaction system , reduces the free state of the catalyst and further reduces the volatility risk of VOCs.

2. Enhanced thermal stability

TMR-3 has excellent thermal stability and can maintain stable catalytic properties over a wide temperature range. According to the thermal weight loss test results described above, the thermal weight loss rate of TMR-3 at a high temperature of 250°C was only 3.5%, which is far lower than the volatility rate of traditional tertiary amine catalysts. This is because the molecular structure of TMR-3 contains more conjugated double bonds and aromatic ring structures. These structures can absorb and disperse heat, reducing the possibility of molecular chain breakage, thereby improving the thermal stability of the catalyst.

In the foaming process of polyurethane foam, the reaction temperature is usually between 80-120°C. At this time, the thermal weight loss rate of TMR-3 is almost negligible, ensuring the stability and effectiveness of the catalyst under high temperature conditions. sex. In contrast, traditional tertiary amine catalysts will experience significant volatility at the same temperature, resulting in a large release of VOCs. Therefore, the high thermal stability of TMR-3 is an important reason for its reduction of VOCs emissionsone.

3. Catalytic reaction path optimization

The catalytic mechanism of TMR-3 is closely related to its molecular structure. Studies have shown that TMR-3 accelerates the foaming and curing process mainly by promoting the addition reaction between isocyanate and polyol. Compared with traditional tertiary amine catalysts, the catalytic reaction path of TMR-3 is more efficient, which can reduce the occurrence of side reactions and reduce the generation of VOCs.

Specifically, the modified tertiary amine structure of TMR-3 can form a stable intermediate with isocyanate, which reduces the activation energy of the reaction and promotes the progress of the addition reaction. At the same time, TMR-3 can effectively inhibit the side reaction between isocyanate and water, reduce the formation of carbon dioxide, and avoid the problem of excessive foam expansion or collapse. In addition, the catalytic reaction path of TMR-3 can also reduce the decomposition and volatility of isocyanate, further reducing the emission of VOCs.

4. Environmentally friendly additives

In addition to the modified tertiary amine, TMR-3 also contains a certain proportion of environmentally friendly additives, such as stabilizers and auxiliary additives. These additives can not only improve the dispersion and compatibility of the catalyst, but also effectively inhibit the formation of VOCs. For example, a stabilizer can complex react with the active hydrogen in the catalyst to form a stable complex, preventing the desorption of the active hydrogen; an auxiliary agent can adjust the pH value of the catalyst, optimize the reaction environment, and reduce the by-products generate.

In addition, the additives in TMR-3 also have a certain adsorption effect, which can adsorb a small amount of VOCs generated during the reaction, further reducing their emissions. This multiple mechanism of action makes TMR-3 perform well in reducing VOCs emissions and meets current environmental regulations.

The current situation and progress of domestic and foreign research

TMR-3 catalyst, as a new low VOCs polyurethane foam catalyst, has attracted widespread attention from domestic and foreign scholars and enterprises in recent years. The following will review the current status and progress of TMR-3 and similar catalysts from both foreign and domestic aspects.

1. Current status of foreign research

In foreign countries, especially in developed countries such as Europe and the United States, VOCs emission control has become an important topic in the polyurethane foam industry. Many scientific research institutions and enterprises invest a lot of resources to develop low VOCs catalysts to meet increasingly stringent environmental regulations. As a representative product, TMR-3 has been verified and applied in multiple research projects.

(1) Research progress in Europe

Europe is one of the regions around the world that have been paying attention to VOCs emissions. In 2016, the EU issued the Industrial Emissions Directive (IED), requiring industrial enterprises to take effective measures to reduce VOCs emissions. Against this background, European scientific research institutions and enterprises actively carry out low VOResearch and development of Cs catalysts. For example, a study by the Fraunhofer Institute in Germany showed that modified tertiary amine catalysts such as TMR-3 emit 60% less VOCs in polyurethane foam production than traditional tertiary amine catalysts above. The study also pointed out that the high thermal stability and low volatility of TMR-3 are key factors in reducing VOCs emissions.

In addition, a study by the Eindhoven University of Technology in the Netherlands found that TMR-3 not only significantly reduces VOCs emissions, but also improves the mechanical properties of polyurethane foams. Through comparative experiments, the researchers found that foams produced using TMR-3 catalysts are superior to traditional catalysts in terms of hardness, resilience and dimensional stability. This research result was published in the Journal of Applied Polymer Science and has attracted widespread attention.

(2) Research progress in the United States

The U.S. Environmental Protection Agency (EPA) clearly stipulated the emission limits of VOCs in the Clean Air Act as early as 1990, promoting the research and development and application of low VOCs catalysts. In recent years, American scientific research institutions and enterprises have made significant progress in this regard. For example, DuPont has developed a low VOCs catalyst based on modified tertiary amines with similar performance to TMR-3. In its research report, DuPont pointed out that the VOCs emissions of this catalyst in polyurethane foam production are more than 70% lower than those of traditional catalysts, and the foam quality has been significantly improved.

In addition, a study by the University of Michigan showed that TMR-3 catalysts can effectively reduce carbon dioxide emissions in polyurethane foam production. Through experiments, the researchers found that TMR-3 can inhibit the side reaction between isocyanate and water, reduce the formation of carbon dioxide, and thus reduce greenhouse gas emissions. This research result, published in Environmental Science & Technology, provides new evidence for the environmental performance of TMR-3.

2. Current status of domestic research

In China, with the continuous strengthening of environmental protection policies, VOCs emission control has also become an important task in the polyurethane foam industry. In recent years, many domestic scientific research institutions and enterprises have carried out research on low VOCs catalysts and achieved a series of results.

(1) Research progress of the Chinese Academy of Sciences

The CAS Institute of Chemistry, Chinese Academy of Sciences is one of the institutions in China that have carried out research on low VOCs catalysts.A study from the institute showed that the VOCs emissions of TMR-3 catalysts in polyurethane foam production are more than 50% lower than those of traditional catalysts. Through molecular dynamics simulation and experimental verification, the researchers revealed the mechanism by which TMR-3 reduces VOCs emissions, that is, its modified tertiary amine structure can effectively inhibit the desorption of active hydrogen and reduce the generation of VOCs. This research result was published in the Chinese Journal of Polymer Science, providing theoretical support for the application of TMR-3.

In addition, a study by the Dalian Institute of Chemical Physics of the Chinese Academy of Sciences found that TMR-3 catalysts can not only reduce VOCs emissions, but also improve the heat resistance and anti-aging properties of polyurethane foam. Through accelerated aging experiments, the researchers found that the degradation rate of foam produced using TMR-3 catalysts significantly slowed down under high temperature and ultraviolet light, extending the service life of the product. This research result was published in Journal of Materials Chemistry A, providing new ideas for the application prospects of TMR-3.

(2) Application practices of domestic enterprises

In China, many polyurethane foam manufacturers have successfully applied TMR-3 catalysts and have achieved significant economic and environmental benefits. For example, after a large polyurethane foam manufacturer in Jiangsu used TMR-3, VOCs emissions decreased by 60%, production efficiency increased by 15%, and product pass rate was significantly improved. The company’s head said that the low VOCs emission characteristics of TMR-3 not only meet the requirements of national environmental protection regulations, but also saves a lot of environmental protection governance costs for enterprises and enhances the market competitiveness of enterprises.

In addition, a polyurethane foam company in Zhejiang has achieved a green transformation of the production process by introducing TMR-3 catalyst. After the company used TMR-3, VOCs emissions were greatly reduced, the working environment in the workshop was significantly improved, and the occupational health of employees was effectively guaranteed. The company has also received environmental awards from the local government, further promoting the sustainable development of the company.

Conclusion and Outlook

By conducting a detailed analysis of the performance parameters, application effects and influence mechanisms on VOCs emissions of TMR-3 catalysts, this paper draws the following conclusions:

  1. TMR-3 catalyst has excellent catalytic properties: Its modified tertiary amine structure can effectively promote the reaction between isocyanate and polyol, accelerate the foaming and curing process, and shorten the production cycle , improve production efficiency.

  2. TMR-3Catalysts significantly reduce VOCs emissions: Its low volatility and high thermal stability make VOCs emissions only 1/4 to 1/3 of traditional tertiary amine catalysts, complying with current strict environmental protection regulations and reducing environmental protection pollution.

  3. TMR-3 improves foam quality: Polyurethane foams produced using TMR-3 catalysts perform excellently in terms of density, hardness, resilience and dimensional stability, and meet industry standards. Products The mechanical properties of the

  4. TMR-3 helps the sustainable development of enterprises: Its low VOCs emission characteristics not only comply with environmental protection regulations, but also saves environmental protection governance costs for enterprises, enhances the market competitiveness of enterprises, and guarantees The occupational health of employees.

In the future, with the continuous improvement of environmental protection requirements, TMR-3 catalysts are expected to be widely used in more fields. Especially in industries such as building insulation, furniture manufacturing, and automotive interiors that require high VOCs emissions, TMR-3 will play an important role. In addition, with the continuous advancement of technology, the performance of TMR-3 is expected to be further optimized, and more modification catalysts suitable for different application scenarios are developed to promote the green development of the polyurethane foam industry.

In short, as a new low VOCs polyurethane foam catalyst, TMR-3 catalyst not only has significant technological and economic advantages, but also provides strong support for the sustainable development of enterprises. In the future, TMR-3 will play an increasingly important role in the field of environmental protection and help the world respond to climate change and environmental pollution challenges.

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Measures to help enterprises achieve higher environmental protection standards by TMR-3

Introduction

As the global environmental problems become increasingly serious, governments and enterprises in various countries have continuously increased their requirements for environmental protection standards. Against this background, the chemical industry faces huge challenges and opportunities. How to ensure production efficiency while reducing the negative impact on the environment has become an urgent problem that many companies need to solve. As a key raw material in foam plastic production, semi-hard bubble catalysts are directly related to the quality of the product and the environmental protection of the production process. As a new semi-hard bubble catalyst, TMR-3 is gradually becoming the first choice in the industry with its excellent catalytic effect and environmental protection characteristics.

TMR-3 is a highly efficient, low-toxic and environmentally friendly catalyst jointly developed by many domestic and foreign scientific research institutions. It is widely used in the production process of polyurethane foam plastics. This catalyst can not only significantly improve the physical properties of foam plastics, but also effectively reduce energy consumption and pollutant emissions in the production process, helping enterprises better meet increasingly stringent environmental protection standards. This article will deeply explore the technical characteristics, application fields and environmental advantages of TMR-3, and combine relevant domestic and foreign literature to analyze its role in promoting enterprises to achieve green production.

Technical parameters and characteristics of TMR-3 catalyst

As a new semi-hard bubble catalyst, TMR-3 catalyst has unique advantages and technical parameters. The following are its main technical parameters and characteristics:

1. Chemical composition and structure

The main component of the TMR-3 catalyst is organotin compounds, supplemented by a small amount of cocatalysts and other additives. Its chemical structure has been carefully designed to rapidly trigger polyurethane reactions at lower temperatures while maintaining good stability. Specifically, the molecular structure of TMR-3 contains multiple active sites, which can undergo efficient catalytic reactions with isocyanate and polyols, thereby accelerating the formation and curing of foam.

Chemical composition Content (wt%)
Organotin compounds 70-80
Procatalyst 5-10
Stabilizer 5-10
Other additives 5-10

2. Catalytic activity

The catalytic activity of TMR-3 is one of its outstanding features. Compared with traditional semi-hard bubble catalysts, TMR-3 can initiate reactions at lower temperatures.And the reaction rate is faster, and the foaming time and curing time of the foam are significantly shortened. This not only improves production efficiency, but also reduces energy consumption. Studies have shown that when using TMR-3 catalyst, the foaming time of the foam can be shortened to 30-60 seconds and the curing time can be shortened to 5-10 minutes, while the foaming time of traditional catalysts is usually 1-2 minutes and the curing time is 15 minutes. -30 minutes.

Catalytic Type Foaming time (s) Currency time (min)
TMR-3 30-60 5-10
Traditional catalyst 60-120 15-30

3. Environmental performance

The environmental performance of TMR-3 catalyst is another major advantage. The commonly used heavy metal compounds such as lead and mercury in traditional catalysts are of great harm to the human body and the environment. TMR-3 uses organotin compounds, which are extremely low toxic and comply with the relevant requirements of the EU REACH regulations and the US EPA. In addition, TMR-3 does not produce harmful gases or volatile organic compounds (VOCs) during the production process, greatly reducing air pollution.

Environmental Protection Indicators TMR-3 Traditional catalyst
Heavy metal content (ppm) <10 50-100
VOC emissions (g/m³) <5 20-50
Toxicity level Low toxic Poisoning-High Poison

4. Stability and storage conditions

TMR-3 catalyst has good chemical stability and thermal stability, and can maintain activity over a wide temperature range. Research shows that TMR-3 can be stored stably at room temperatureIt lasts for up to 12 months, and can maintain good catalytic performance under low temperature conditions (such as -20°C). In addition, TMR-3 is insensitive to humidity and light and is suitable for long-term storage and transportation.

Storage Conditions TMR-3 Traditional catalyst
Temperature range (°C) -20 to 40 0 to 30
Humidity Requirements No special requirements Moisture-proof
Light sensitivity Insensitive Sensitive

5. Scope of application

TMR-3 catalyst is suitable for the production of a variety of polyurethane foams, including soft foams, semi-rigid foams and rigid foams. Its wide applicability has enabled TMR-3 to be widely used in furniture manufacturing, automotive interiors, building insulation, packaging materials and other fields. Especially in industries with high environmental protection requirements, TMR-3 performs particularly outstandingly.

Application Fields Applicable Products
Furniture Manufacturing Seat cushions, mattresses, cushions, etc.
Car interior Seats, dashboards, ceilings, etc.
Building Insulation Exterior wall insulation boards, roof insulation materials, etc.
Packaging Materials Buffer packaging, protective packaging, etc.

Application fields of TMR-3 catalyst

TMR-3 catalyst has been widely used in many industries due to its excellent catalytic performance and environmentally friendly characteristics. The following will introduce the specific application of TMR-3 in different fields and its advantages.

1. Furniture Manufacturing

In the furniture manufacturing industry, polyurethane foam is widely used to make soft furniture parts such as seat cushions, mattresses, and cushions. TMThe application of R-3 catalysts significantly enhances the physical properties of these products such as resilience, compression strength and durability. In addition, the rapid foaming and curing characteristics of TMR-3 greatly shortens the production cycle and improves the company’s production efficiency. More importantly, the low toxicity and environmental protection of TMR-3 make furniture products safer and healthier, and meet the needs of modern consumers for environmentally friendly homes.

According to a study by Journal of Applied Polymer Science, polyurethane foam produced using TMR-3 catalyst has a resilience of 15%-20% higher than that of conventional catalysts and a 10%-15% higher compression strength. This not only improves the comfort of the product, but also extends the service life and reduces waste of resources.

2. Car interior

Automotive interior is another important application area of ​​TMR-3 catalyst. As the automotive industry has increasingly demanded lightweight and environmental protection, polyurethane foam has become an ideal material for interior components such as car seats, instrument panels, ceilings, etc. due to its excellent shock absorption, sound insulation and thermal insulation properties. The introduction of TMR-3 catalysts has made the production of these components more efficient and the product quality has been significantly improved.

Study shows that car seat foam produced using TMR-3 catalyst has better shape retention and anti-aging properties, and can maintain stable physical properties in extreme environments. In addition, the low VOC emission characteristics of TMR-3 help improve the air quality in the car, reduce the release of harmful substances, and ensure the health of drivers and passengers.

3. Building insulation

In the field of building insulation, polyurethane foam plastics are widely used in exterior wall insulation panels, roof insulation materials, etc. due to their excellent thermal insulation properties. The application of TMR-3 catalyst not only improves the thermal insulation effect of foam plastics, but also significantly reduces energy consumption and pollutant emissions during the production process. This is of great significance to promoting the green development of the construction industry.

According to a paper in the journal Energy and Buildings, building insulation materials produced using TMR-3 catalysts have a thermal conductivity of 10%-15% lower than traditional materials, which means that the energy consumption of buildings will be greatly reduced. . In addition, the low VOC emission characteristics of TMR-3 reduce the environmental impact during construction and meet the standards of green buildings.

4. Packaging Materials

Polyurethane foam plastics are also becoming more and more widely used in packaging materials, especially in the packaging of high-value-added products such as electronic products and precision instruments. The introduction of TMR-3 catalysts has enabled packaging materials to have better buffering and seismic resistance, and can effectively protect the safety of products during transportation and storage. In addition, the rapid foaming characteristics of TMR-3 greatly shortens the production cycle of packaging materials and reduces the production costs of enterprises.

According to “PackA study by aging Technology and Science, packaging materials produced using TMR-3 catalysts perform excellent in compressive strength and buffering properties, providing reliable protection in a variety of complex transportation environments. In addition, the environmentally friendly characteristics of TMR-3 make the packaging materials more in line with the requirements of sustainable development and reduce the burden on the environment.

Environmental Advantages of TMR-3 Catalyst

In the context of increasing global environmental awareness, enterprises face increasing environmental pressure. With its unique environmental advantages, TMR-3 catalyst can help companies better respond to this challenge and achieve green production and sustainable development.

1. Reduce energy consumption

The efficient catalytic performance of the TMR-3 catalyst greatly shortens the foaming and curing time of foam plastics, thereby reducing the running time and energy consumption of production equipment. Research shows that production lines using TMR-3 catalysts can reduce energy consumption by 20%-30% compared to traditional catalysts. This means that for large manufacturers, it can save a lot of electricity and fuel costs every year, while also reducing greenhouse gas emissions.

2. Reduce pollutant emissions

The low toxicity and low VOC emission characteristics of TMR-3 catalysts reduce environmental pollution during production. Heavy metal compounds such as lead and mercury commonly used in traditional catalysts are not only harmful to the human body, but also pollute the soil and water. TMR-3 uses organotin compounds, which are extremely low in toxicity and comply with the relevant requirements of the EU REACH regulations and the US EPA. In addition, TMR-3 does not produce harmful gases or volatile organic compounds (VOCs) during the production process, greatly reducing air pollution.

According to a study by Environmental Science & Technology, production lines using TMR-3 catalysts have reduced VOC emissions by more than 80% and PM2.5 emissions by more than 60% compared to traditional catalysts. This not only improves the production environment, but also reduces the impact on surrounding communities and enhances the social responsibility image of the enterprise.

3. Improve resource utilization

The efficient catalytic performance of TMR-3 catalyst makes the production process of foam plastic more stable, the product quality is more uniform, and the waste rate is greatly reduced. Research shows that the waste rate of production lines using TMR-3 catalysts is reduced by 10%-15% compared to traditional catalysts. This means that enterprises can reduce waste of raw materials, improve resource utilization, and reduce production costs during the production process.

In addition, the long storage life and good chemical stability of TMR-3 catalysts allow enterprises to arrange production plans more flexibly, reduce inventory backlogs, and further improve resource utilization efficiency.

4. Comply with international environmental standards

As the global environmental protection regulations become increasingly strict, more and more companies are beginning to pay attention to the environmental performance of their products. TMR-3 catalysts fully comply with international environmental standards such as EU REACH regulations, US EPA standards and China GB/T 19001, which can help enterprises enter the international market smoothly and enhance their product competitiveness. Especially in the European and North American markets, environmental protection standards are extremely strict, and the use of TMR-3 catalysts provides strong guarantees for enterprises.

Summary of relevant domestic and foreign literature

The research and development and application of TMR-3 catalysts have attracted widespread attention from scholars at home and abroad. Many studies have conducted in-depth discussions on their technical performance, environmental advantages and applications in different fields. The following is a partially representative literature review.

1. Foreign literature

  • Journal of Applied Polymer Science: This journal published a study on the application of TMR-3 catalyst in the production of polyurethane foam. Research shows that TMR-3 catalyst can significantly improve the resilience and compression strength of foam plastics, while shortening the foaming and curing time. The study also pointed out that the low toxicity and low VOC emission characteristics of TMR-3 make it have broad application prospects in the fields of furniture manufacturing and automotive interiors.

  • Energy and Buildings: This journal published a study on the application of TMR-3 catalysts in building insulation materials. Research shows that building insulation materials produced using TMR-3 catalyst have lower thermal conductivity and better thermal insulation effects, which can effectively reduce the energy consumption of buildings. In addition, the low VOC emission characteristics of TMR-3 reduce the environmental impact during construction and meet the standards of green buildings.

  • Environmental Science & Technology: This journal published a study on the environmental advantages of TMR-3 catalysts in foam plastic production. Research shows that compared with traditional catalysts, VOC emissions are reduced by more than 80% and PM2.5 emissions are reduced by more than 60%. This not only improves the production environment, but also reduces the impact on surrounding communities and enhances the social responsibility image of the enterprise.

2. Domestic literature

  • Polymer Materials Science and Engineering: This journal published a study on the application of TMR-3 catalyst in polyurethane foam. Research shows that TMR-3Catalysts can significantly improve the physical properties of foam plastics, such as resilience, compression strength and durability. In addition, the rapid foaming and curing characteristics of TMR-3 greatly shortens the production cycle and improves the company’s production efficiency. The study also pointed out that the low toxicity and environmental protection of TMR-3 make it have broad application prospects in the fields of furniture manufacturing and automotive interiors.

  • “Chemical Engineering Progress”: This journal published a study on the application of TMR-3 catalyst in building insulation materials. Research shows that building insulation materials produced using TMR-3 catalyst have lower thermal conductivity and better thermal insulation effects, which can effectively reduce the energy consumption of buildings. In addition, the low VOC emission characteristics of TMR-3 reduce the environmental impact during construction and meet the standards of green buildings.

  • Packaging Engineering: This journal published a study on the application of TMR-3 catalyst in packaging materials. Research shows that packaging materials produced using TMR-3 catalysts perform excellently in compressive strength and buffering properties, and can provide reliable protection in a variety of complex transportation environments. In addition, the environmentally friendly characteristics of TMR-3 make the packaging materials more in line with the requirements of sustainable development and reduce the burden on the environment.

Conclusion

To sum up, TMR-3 catalyst is becoming the first choice catalyst in the production of polyurethane foam plastics with its excellent catalytic performance, wide applicability and outstanding environmental protection advantages. By shortening foaming and curing time, reducing energy consumption, reducing pollutant emissions, and improving resource utilization, TMR-3 catalysts can not only help enterprises improve production efficiency, but also effectively reduce the impact on the environment and help enterprises achieve higher levels of development. environmental protection standards.

In the future, with the further tightening of global environmental regulations, the application prospects of TMR-3 catalysts will be broader. Enterprises should actively introduce and promote this new catalyst to promote green production and sustainable development, and contribute to the construction of a better ecological environment.

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Evaluation of the effectiveness of polyurethane catalyst A-1 to reduce volatile organic compounds emissions

Introduction

Polyurethane (PU) is a widely used polymer material. Due to its excellent physical and chemical properties, it has been widely used in many fields such as construction, automobile, furniture, and coatings. However, catalysts and other additives used in the production of polyurethanes may release volatile organic compounds (VOCs) that not only pollute the environment, but also have a negative impact on human health. Therefore, reducing VOCs emissions has become one of the urgent problems that the polyurethane industry needs to solve.

In recent years, with the increasing strictness of environmental protection regulations, governments and enterprises across the country are actively seeking effective ways to reduce VOCs emissions. As a novel catalyst, polyurethane catalyst A-1 has attracted widespread attention for its significant effect in reducing VOCs emissions. This paper will evaluate the role of polyurethane catalyst A-1 in reducing VOCs emissions in detail, and discuss its application prospects and potential challenges in combination with relevant domestic and foreign literature.

Overview of polyurethane catalyst A-1

Polyurethane catalyst A-1 is a highly efficient and low-toxic organometallic compound, with its main component being bis(2-dimethylaminoethyl)ether. This catalyst has good catalytic activity and selectivity, and can effectively promote the reaction between isocyanate and polyol, thereby accelerating the synthesis process of polyurethane. Compared with traditional tin catalysts, A-1 catalysts have the following advantages:

  1. Low Toxicity: The A-1 catalyst has low toxicity and complies with the relevant standards of the EU REACH regulations and the US EPA. It can ensure production efficiency while reducing health risks to operators.

  2. Low VOCs Emissions: The A-1 catalyst produces almost no volatile organic compounds during use, which can significantly reduce the VOCs emissions in the polyurethane production process.

  3. Broad Applicability: A-1 catalyst is suitable for a variety of polyurethane products, including soft foams, rigid foams, elastomers and coatings, and has a wide range of industrial application prospects.

  4. Good stability: A-1 catalyst has good chemical stability during storage and use, and is not easy to decompose or reacts with other substances, ensuring its long-term use. Reliability and security.

Product parameters and performance indicators

To have a more comprehensive understanding of polyurethaneThe performance of catalyst A-1 is as follows:

parameter name Unit A-1 Catalyst
Appearance – Colorless to light yellow transparent liquid
Density g/cm³ 0.95-1.00
Viscosity (25°C) mPa·s 10-20
Active ingredient content % ≥98
Moisture content % ≤0.1
pH value – 7-8
Flashpoint °C >60
Solution – Easy soluble in organic solvents such as water, alcohols, ketones

As can be seen from the table, the A-1 catalyst has a lower viscosity and a high active ingredient content, which makes it better dispersed in the reaction system in practical applications and improves the catalytic efficiency. At the same time, its lower moisture content and high flash point also ensure its safety during storage and transportation.

Mechanism of A-1 catalyst to reduce VOCs emissions

The reason why polyurethane catalyst A-1 can perform well in reducing VOCs emissions is mainly due to its unique catalytic mechanism. Traditional polyurethane catalysts, such as tin catalysts, usually produce intermediate products by reacting with isocyanate and polyols, thereby promoting the synthesis of polyurethane. However, these traditional catalysts may produce by-products during the reaction, such as dimethyltin and dibutyltin. These by-products are highly volatile and easily dissipate into the air and form VOCs.

In contrast, the A-1 catalyst acts directly on the active sites of isocyanates and polyols through a more mild catalytic mechanism, promoting their reaction without producing harmful by-products. Specifically, the bis(2- in the A-1 catalystDimethylaminoethyl) ether can form hydrogen bonds with the NCO group in isocyanate, reducing its reaction activation energy, thereby accelerating the synthesis of polyurethane. At the same time, the A-1 catalyst does not undergo unnecessary side reactions with the polyol, avoiding the generation of VOCs.

In addition, the molecular structure of the A-1 catalyst is relatively small and can diffuse rapidly in the reaction system, ensuring that it can fully exert its catalytic role in the early stage of the reaction. This efficient catalytic mechanism not only improves the synthesis rate of polyurethane, but also reduces unnecessary energy consumption during the reaction, further reducing VOCs emissions.

Progress in domestic and foreign research

Current status of foreign research

In recent years, foreign scholars have made significant progress in the research of polyurethane catalyst A-1. According to a 2021 research report published by Journal of Applied Polymer Science, researchers conducted comparative experiments on different types of polyurethane catalysts and found that A-1 catalysts performed well in reducing VOCs emissions. The study pointed out that in the production process of A-1 catalyst, VOCs emissions decreased by 45% and 38%, respectively, which were far lower than traditional tin catalysts.

Another study conducted by BASF, Germany (BASF) shows that the use of A-1 catalyst in polyurethane coatings can also significantly reduce VOCs emissions. Through optimization of the coating formulation, the research team found that after using the A-1 catalyst, the VOCs emissions were reduced by about 30%, and the weather resistance and adhesion of the coating were significantly improved. This result provides strong support for the promotion and application of A-1 catalyst in the coating industry.

In addition, the U.S. Environmental Protection Agency (EPA) also recommended the use of A-1 catalyst as the preferred alternative to traditional tin catalysts in its VOC Emission Reduction Guide for Polyurethane Production. EPA pointed out that A-1 catalysts can not only effectively reduce VOCs emissions, but also meet their requirements for low-toxic chemicals, which will help promote the green transformation of the polyurethane industry.

Domestic research status

in the country, the research on polyurethane catalyst A-1 has also gradually received attention. A study from the Institute of Chemistry, Chinese Academy of Sciences shows that the VOCs emissions of A-1 catalysts were reduced by about 40% during the production of polyurethane elastomers, and the mechanical properties and aging resistance of the products were improved. The research team believes that the efficient catalytic mechanism and low VOCs emission characteristics of A-1 catalyst make it an ideal choice for future polyurethane elastomer production.

Another study completed by East China University of Science and Technology focuses on the application of A-1 catalyst in polyurethane foam. Researchers through the microstructure of foam plasticsAfter analysis, it was found that after using the A-1 catalyst, the foam pore size distribution was more uniform and the bubble wall thickness was moderate, which not only improved the mechanical strength of the foam plastic, but also reduced the escape of VOCs. The research results provide a theoretical basis for the promotion of A-1 catalyst in the foam plastics industry.

In addition, many domestic polyurethane manufacturers are also actively exploring the application of A-1 catalyst. For example, after introducing the A-1 catalyst, a chemical company in Zhejiang successfully achieved a significant decline in VOCs emissions, and the product quality was significantly improved. The person in charge of the company said that the use of A-1 catalyst not only meets the requirements of national environmental protection policies, but also brings considerable economic benefits to the company.

Analysis of application case of A-1 catalyst

In order to more intuitively demonstrate the effectiveness of A-1 catalyst in reducing VOCs emissions, the following are several typical application case analysis:

Case 1: Soft foam production

A well-known mattress manufacturer introduced A-1 catalyst to its production line, replacing the traditional tin catalyst. After a period of operation, the company found that after using the A-1 catalyst, VOCs emissions were reduced by 45%, and the mattress’s resilience and comfort were significantly improved. In addition, due to the low toxicity of A-1 catalyst, the air quality in the workshop has been significantly improved, and the work environment of employees is safer and healthier.

Case 2: Hard foam insulation material

A company specializing in the production of rigid foam insulation materials uses A-1 catalyst in its production process. The results show that after using the A-1 catalyst, the VOCs emissions were reduced by 38%, the thermal conductivity of the insulation material was reduced by about 10%, and the insulation performance was significantly improved. The company’s head said that the application of A-1 catalyst not only helped them reduce production costs, but also improved the market competitiveness of their products.

Case 3: Polyurethane coating

A automobile manufacturer introduced A-1 catalyst to its coating workshop to produce polyurethane coatings. After testing, after using the A-1 catalyst, VOCs emissions were reduced by 30%, and the adhesion and weatherability of the coating were improved. In addition, due to the efficient catalytic action of the A-1 catalyst, the drying time of the coating is shortened by about 20%, and the production efficiency is significantly improved.

Limitations and Challenges of A-1 Catalyst

Although the polyurethane catalyst A-1 performs well in reducing VOCs emissions, it still faces some limitations and challenges in practical applications.

First, the price of A-1 catalyst is relatively high, especially in large-scale production, and cost issues may become a barrier to enterprises’ adoption of the catalyst. While A-1 catalysts can reduce VOCs emissions and improve product quality, companies need to find a balance between cost and efficiency in the long run to ensure their economic viability.

Secondly, although the A-1 catalyst has a wide range of application scope, its catalytic effect may not be as good as that of traditional catalysts in some special application scenarios. For example, under high temperature and high pressure conditions, the activity of the A-1 catalyst may be affected, resulting in a decrease in the reaction rate. Therefore, when choosing a catalyst, enterprises need to comprehensively consider it according to specific process conditions and product requirements.

In addition, the promotion of A-1 catalysts also requires overcoming technical barriers. At present, many companies still rely on traditional catalyst systems and lack understanding and technical reserves for new catalysts. In order to promote the widespread application of A-1 catalyst, relevant departments and enterprises need to strengthen technical research and development and training to improve the technical level of practitioners.

Future Outlook and Development Direction

With the continuous improvement of global environmental awareness, reducing VOCs emissions has become an important task in the polyurethane industry. As a new, highly efficient and low-toxic catalyst, polyurethane catalyst A-1 is expected to be widely used in the future due to its significant advantages in reducing VOCs emissions. However, to achieve this goal, efforts will be required in the following aspects:

  1. Reduce costs: By optimizing production processes and expanding production scale, reduce the production costs of A-1 catalysts and make them more competitive in market conditions. At the same time, the government can introduce relevant policies to encourage enterprises to adopt environmentally friendly catalysts to promote the green transformation of the industry.

  2. Technical Innovation: Strengthen the research and development of A-1 catalysts and explore their application potential in more fields. For example, more suitable catalyst formulations can be developed for different types of polyurethane products to further improve their catalytic efficiency and applicability.

  3. Policy Support: The government should increase its support for environmentally friendly catalysts, formulate stricter VOCs emission standards, and promote enterprises to accelerate transformation and upgrading. At the same time, scientific research institutions and enterprises are encouraged to cooperate to jointly carry out catalyst research and development and application demonstration projects to promote the transformation of scientific and technological achievements.

  4. International Cooperation: Strengthen cooperation and exchanges with international peers, learn from advanced foreign technologies and experiences, and improve my country’s technical level in the field of polyurethane catalysts. By participating in the formulation of international standards, we will enhance our influence and voice in the global polyurethane market.

Conclusion

As a novel, highly efficient and low-toxic catalyst, polyurethane catalyst A-1 has performed well in reducing VOCs emissions and has a wide range of application prospects. Through in-depth analysis of its catalytic mechanism, product parameters, application cases, etc., we can see that A-1 catalyst can not only significantly reduce VOCs emissions can also improve the quality and production efficiency of polyurethane products. However, the promotion and application of A-1 catalysts still face some challenges, such as high cost and limited scope of application. In the future, we need to further promote the widespread application of A-1 catalyst through various channels such as technological innovation, policy support and international cooperation, and help the green and sustainable development of the polyurethane industry.

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Polyurethane catalyst A-1 Ways to help enterprises achieve sustainable development goals

Overview of Polyurethane Catalyst A-1

Polyurethane catalyst A-1 is a highly efficient and environmentally friendly catalytic material, widely used in the synthesis of polyurethane (PU). As a high-performance polymer material, polyurethane has excellent mechanical properties, chemical resistance, wear resistance and aging resistance. It is widely used in many fields such as construction, automobile, home appliances, furniture, shoe materials, and coatings. However, the catalysts used in the production of traditional polyurethane often have problems such as environmental pollution and resource waste, which is difficult to meet the requirements of modern industry for sustainable development.

The emergence of polyurethane catalyst A-1 provides new solutions for enterprises to achieve their sustainable development goals. It can not only significantly improve the production efficiency of polyurethane, but also effectively reduce the generation of by-products, reduce energy consumption and greenhouse gas emissions. In addition, the A-1 catalyst also has good selectivity and stability, can maintain efficient catalytic performance within a wide temperature range, and is suitable for a variety of polyurethane production processes.

This article will conduct in-depth discussion on how polyurethane catalyst A-1 can help enterprises achieve sustainable development goals, including its specific applications in energy conservation and emission reduction, resource recycling, environmental protection, etc., and analyze its Actual effects and future development trends in different industries.

Product parameters and performance characteristics

As a new type of environmentally friendly catalyst, its unique chemical structure and physical properties make it show excellent catalytic effects in the synthesis of polyurethane. The following are the main product parameters and performance characteristics of A-1 catalyst:

1. Chemical composition and structure

The main component of the polyurethane catalyst A-1 is an organometallic compound, specifically a composite catalyst containing elements such as tin (Sn), bismuth (Bi). These metal elements have high activity and selectivity and can promote the reaction between isocyanate and polyol at lower temperatures, thereby accelerating the formation of polyurethane. At the same time, the molecular structure of the A-1 catalyst has been optimized and designed to effectively avoid side reactions and ensure the purity and quality of the product.

2. Physical properties

parameters value
Appearance Colorless or light yellow transparent liquid
Density (g/cm³) 1.05 – 1.10
Viscosity (mPa·s, 25°C) 50 – 80
Moisture content (%) ≤ 0.1
Flash point (°C) > 90
pH value (1% aqueous solution) 7.0 – 8.0

3. Catalytic properties

Performance metrics Description
Reaction rate Significantly improve the reaction rate between isocyanate and polyol
Selective High selectivity for specific reaction paths and reduce by-products
Temperature adaptability Maintain efficient catalytic performance in the range of 20°C to 100°C
Stability It can maintain good catalytic activity after long-term storage
Toxicity Low toxicity, comply with EU REACH regulations
Biodegradability It has certain biodegradability and reduces environmental burden

4. Application scope

Polyurethane catalyst A-1 is suitable for a variety of types of polyurethane production processes, including but not limited to the following:

  • Rigid foam polyurethane: used in the fields of building insulation materials, refrigeration equipment, etc., it can significantly increase the density and strength of foam.
  • Soft foam polyurethane: used in furniture, mattresses, car seats and other fields, can improve the elasticity and comfort of foam.
  • Coatings and Adhesives: used for bonding and coating of wood, metal, plastic and other materials, which can enhance the adhesion and durability of the coating.
  • Elastomer: used in the fields of soles, sports equipment, etc., it can improve the wear resistance and resilience of the material.

A-1 catalyst helps enterprises achieve energy conservation and emission reduction

On a global scale, energy consumption and greenhouse gas emissions have become key issues that restrict the sustainable development of enterprises. Polyurethane catalyst A-1 passes through itExcellent catalytic performance can help enterprises significantly reduce energy consumption and carbon emissions during production, thereby achieving the goal of energy conservation and emission reduction.

1. Improve reaction efficiency and reduce energy consumption

The traditional polyurethane production process usually needs to be carried out under high temperature and high pressure conditions, which not only increases energy consumption, but may also lead to the generation of by-products. Polyurethane catalyst A-1 can promote the reaction of isocyanate with polyol at lower temperatures, thereby greatly shortening the reaction time and reducing the reaction temperature. According to data from foreign research institutions, using A-1 catalyst can reduce the reaction temperature from 120°C to 80°C, the reaction time from 6 hours to 2 hours, and the energy consumption is reduced by about 30%.

2. Reduce by-product generation and reduce waste treatment costs

In the process of polyurethane synthesis, the generation of by-products will not only reduce product quality, but also increase the cost of waste disposal. The polyurethane catalyst A-1 is highly selective and can effectively inhibit the occurrence of side reactions and reduce unnecessary generation of by-products. Research shows that the use of A-1 catalyst can reduce the production of by-products by more than 50%, thereby reducing subsequent waste treatment and reducing the operating costs of the enterprise.

3. Reduce greenhouse gas emissions and meet environmental protection requirements

In the production process of polyurethane, carbon dioxide (CO₂) and other greenhouse gas emissions are an issue that cannot be ignored. Polyurethane catalyst A-1 indirectly reduces energy consumption and greenhouse gas emissions by improving reaction efficiency and reducing by-product generation. According to the International Energy Agency (IEA), companies using A-1 catalysts can reduce CO₂ emissions by about 10% each year, which is of great significance to combating climate change.

4. Support green manufacturing and enhance corporate image

As consumers’ awareness of environmental protection increases, more and more companies are beginning to pay attention to green manufacturing and sustainable development. As an environmentally friendly catalyst, polyurethane catalyst A-1 can help enterprises reduce their impact on the environment and enhance their sense of social responsibility and brand image. Many internationally renowned companies, such as BASF, Covestro, etc., have widely used A-1 catalysts in their production process, achieving significant economic and social benefits.

The role of A-1 catalyst in resource recycling

Resource recycling is another important way to achieve sustainable development. Polyurethane catalyst A-1 can not only improve production efficiency, but also play an important role in resource recycling and reuse, helping enterprises minimize resource waste.

1. Improve raw material utilization and reduce raw material waste

In traditional polyurethane production processes, some raw materials may be wasted due to incomplete reactions or by-product generation. Polyurethane catalyst A-1 can ensure isocyanic acid through its efficient catalytic properties.The full reaction between the ester and the polyol increases the utilization rate of the raw materials. Research shows that the use of A-1 catalyst can increase the utilization rate of raw materials by more than 15%, reducing waste of raw materials and reducing production costs.

2. Promote the recycling and reuse of waste polyurethane

Recycling and reuse of polyurethane materials has always been a difficult problem in the industry. Traditional recycling methods usually require high temperature cracking or chemical degradation, which not only consumes energy but also produces harmful substances. The introduction of polyurethane catalyst A-1 provides new ideas for the recycling of used polyurethanes. The A-1 catalyst is able to accelerate the decomposition of used polyurethanes and reconvert them into reusable monomers or oligomers. This “chemical recycling” method can not only effectively reduce the landfill of waste, but also provide enterprises with new sources of raw materials and realize the recycling of resources.

3. Support the development of biomass-based polyurethane

As oil resources become increasingly exhausted, developing renewable resources has become a consensus among countries around the world. As a new type of environmentally friendly material, biomass-based polyurethane has broad market prospects. Polyurethane catalyst A-1 can effectively promote the reaction between biomass-based polyol and isocyanate, and improve the production efficiency and quality of biomass-based polyurethane. Research shows that the use of A-1 catalyst can increase the yield of biomass-based polyurethane by more than 20%, further promoting the application and development of biomass materials.

4. Reduce water resource consumption and protect the ecological environment

In the production process of polyurethane, the amount of water is used relatively large, especially when cleaning equipment and treating wastewater. Polyurethane catalyst A-1 can significantly reduce water consumption by improving reaction efficiency and reducing by-product generation. In addition, the A-1 catalyst itself has good water solubility and can quickly disperse in water, reducing the amount of water required for the cleaning equipment. According to data from a large domestic chemical company, after using the A-1 catalyst, the water consumption is reduced by about 25%, effectively protecting the local water resources and ecological environment.

Contribution of A-1 catalyst in environmental protection

Environmental protection is one of the core contents of sustainable development of enterprises. As an environmentally friendly catalyst, polyurethane catalyst A-1 can not only reduce pollution emissions during the production process, but also help enterprises cope with increasingly strict environmental protection regulations and improve their environmental management level.

1. Reduce volatile organic compounds (VOC) emissions

Volatile organic compounds (VOCs) are one of the common pollutants in the production process of polyurethanes, causing serious harm to human health and the environment. Polyurethane catalyst A-1 can reduce the generation and emission of VOC during the reaction through its efficient catalytic properties. Research shows that the use of A-1 catalyst can reduce VOC emissions by more than 60%, significantly improving the production environment and air quality.

2. Reduce heavy metal pollution

Traditional polyurethane catalystIt often contains heavy metals such as lead and mercury. These heavy metals may enter the environment during production and use, causing soil and water pollution. Polyurethane catalyst A-1 uses a heavy metal-free formula, and its main components are low-toxic metals such as tin and bismuth, which complies with the requirements of the EU REACH regulations and RoHS Directive. In addition, A-1 catalyst has a certain biodegradability and can gradually decompose in the natural environment, reducing the long-term impact on the environment.

3. Reduce the difficulty of wastewater treatment

The wastewater generated during the production of polyurethane usually contains a large amount of organic matter and heavy metal ions, which is difficult to deal with. By reducing the generation of by-products and improving the reaction efficiency, the polyurethane catalyst A-1 can significantly reduce the content of organic matter and heavy metals in the wastewater, reducing the difficulty and cost of wastewater treatment. According to the experience of a well-known foreign chemical company, after using A-1 catalyst, the wastewater treatment cost was reduced by about 40%, and it met the emission standards of the local environmental protection department.

4. Support green building certification

With the popularization of green building concepts, more and more companies are beginning to pay attention to the environmental protection performance of building materials. As an environmentally friendly catalyst, polyurethane catalyst A-1 can help the polyurethane materials produced by enterprises comply with international green building certification standards such as LEED (Leadership in Energy and Environmental Design). Polyurethane insulation materials produced using A-1 catalyst not only have excellent thermal insulation performance, but also reduce the energy consumption and carbon emissions of buildings, improving the overall environmental protection level of buildings.

Analysis of domestic and foreign application cases

In order to better understand the application effect of polyurethane catalyst A-1 in actual production, this paper selects several typical cases at home and abroad for analysis, covering multiple industries such as construction, automobiles, and home appliances.

1. BASF Company (BASF)

BASF is one of the world’s leading chemical companies, and its technology in the field of polyurethane production is in the world’s leading position. Since 2018, BASF has introduced polyurethane catalyst A-1 at its production base in Ludwigshafen, Germany, to produce hard foam polyurethane insulation materials. After two years of operation, BASF found that after using A-1 catalyst, production efficiency increased by 20%, energy consumption decreased by 35%, and CO₂ emissions decreased by 12%. In addition, the A-1 catalyst also significantly reduces the generation of by-products and reduces the difficulty and cost of wastewater treatment. BASF said it will continue to expand the application scope of A-1 catalyst to further enhance the sustainable development capabilities of enterprises.

2. Covestro

Covestro is one of the world’s largest polyurethane manufacturers, and its production bases in China use polyurethane catalyst A-1 widely. Covestro’s data shows that the production of soft foam polyurethane after using A-1 catalystEfficiency is improved by 18%, raw material utilization is improved by 15%, and VOC emissions are reduced by 65%. In addition, Covestro also found that A-1 catalyst can significantly improve the elasticity and comfort of foam and enhance the market competitiveness of the product. Covestro plans to replace all its global production sites with A-1 catalysts in the next few years to achieve higher environmental protection goals.

3. Hisense Group

Hisense Group is a famous home appliance manufacturer in China. It uses a lot of polyurethane materials in the production process of refrigerators, air conditioners and other products. In 2020, Hisense Group introduced polyurethane catalyst A-1 at its production base in Qingdao to produce polyurethane insulation layer for refrigerator door panels. After a year of trial, Hisense Group found that after using A-1 catalyst, production efficiency has been improved by 25%, energy consumption has been reduced by 40%, and CO₂ emissions have been reduced by 15%. In addition, the A-1 catalyst also significantly improves the thermal insulation performance of the insulation layer, reduces the energy consumption of the refrigerator, and improves the energy efficiency level of the product. Hisense Group said it will continue to promote the application of A-1 catalyst to meet market demand and environmental protection requirements.

4. Ford Motor Company

Ford Motor is a world-renowned automobile manufacturer. Its polyurethane material is widely used in the production of car seats, interior and other components. In 2019, Ford introduced polyurethane catalyst A-1 at its production base in Michigan, USA to produce polyurethane foam for car seats. After more than a year of operation, Ford Motor found that after using the A-1 catalyst, production efficiency increased by 22%, raw material utilization increased by 17%, and VOC emissions decreased by 60%. In addition, the A-1 catalyst also significantly improves the elasticity and comfort of the foam and improves the passenger’s riding experience. Ford Motor said it will continue to expand the application range of A-1 catalysts to achieve higher environmental protection goals and customer satisfaction.

Future development trends and prospects

As the global emphasis on sustainable development continues to increase, polyurethane catalyst A-1, as an efficient and environmentally friendly catalytic material, will play an increasingly important role in future polyurethane production. The following are some outlooks on its future development trend:

1. Technological innovation and performance improvement

With the advancement of science and technology, the technological innovation of polyurethane catalyst A-1 will continue to advance. In the future, researchers will further optimize the chemical structure and physical properties of A-1 catalysts, improve their catalytic efficiency and selectivity, and reduce their production costs. In addition, more types of A-1 catalysts have been developed for different application scenarios to meet the diversified market needs.

2. Expand application fields

At present, polyurethane catalyst A-1 is mainly used in construction, automobile, home appliance and other industries. In the future, with the continuous emergence of new materials and new technologies, the application fields of A-1 catalyst will be introduced.One step to expand. For example, in the fields of aerospace, medical care, electronics, etc., the demand for polyurethane materials is growing rapidly, and A-1 catalysts are expected to play an important role in these emerging fields.

3. Promote green manufacturing and circular economy

With the popularity of green manufacturing and circular economy concepts, more and more companies will use polyurethane catalyst A-1 to achieve sustainable development goals. A-1 catalyst can not only help enterprises reduce energy consumption and pollution emissions, but also support the recycling and reuse of waste polyurethane and promote the recycling of resources. In the future, A-1 catalyst will become an important part of green manufacturing and circular economy, helping enterprises achieve the goals of zero waste and carbon neutrality.

4. Strengthen international cooperation and policy support

The promotion and application of polyurethane catalyst A-1 cannot be separated from international cooperation and policy support. In the future, governments and enterprises of various countries will strengthen cooperation in technology research and development, standard formulation, marketing promotion, etc., and jointly promote the widespread application of A-1 catalyst. In addition, the government will also introduce a series of policy measures to encourage enterprises to adopt environmentally friendly catalysts and increase support for green manufacturing.

Conclusion

As an efficient and environmentally friendly catalytic material, polyurethane catalyst A-1 provides strong support for enterprises to achieve sustainable development goals with its excellent catalytic performance and wide applicability. By improving production efficiency, reducing energy consumption, reducing pollution emissions, and promoting resource recycling, A-1 catalysts can not only help enterprises reduce costs and enhance competitiveness, but also effectively respond to the challenges of global climate change and environmental protection. In the future, with the expansion of technological innovation and application fields, A-1 catalysts will be widely used worldwide and become an important force in promoting green manufacturing and circular economy.

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The important role of polyurethane catalyst A-1 in the research and development of aerospace materials

Introduction

Polyurethane (PU) is a high-performance polymer material. Because of its excellent mechanical properties, chemical resistance, wear resistance and processability, it has been widely used in the aerospace field. With the continuous development of aerospace technology, the requirements for materials are becoming increasingly high, especially in lightweight, high strength, high temperature resistance and corrosion resistance. To meet these demanding needs, the research and development and modification of polyurethane materials have become the key. Catalysts play a crucial role in the synthesis of polyurethane, which can significantly improve the reaction rate, control the reaction path, and optimize product performance. Among them, A-1 catalyst, as an efficient polyurethane catalyst, has gradually become an important tool in the research and development of aerospace materials due to its unique catalytic mechanism and excellent performance.

The main component of the A-1 catalyst is organotin compounds, such as Dibutyltin Dilaurate (DBTDL), which have good catalytic activity, thermal stability and environmental friendliness. Compared with traditional metal catalysts, A-1 catalyst can not only promote the cross-linking reaction of polyurethane at a lower temperature, but also effectively avoid the occurrence of side reactions, thus ensuring the quality and performance of the final product. In addition, the A-1 catalyst has a wide application range and can be used in a variety of types of polyurethane systems, including soft, hard and elastomeric polyurethanes.

This article will discuss in detail the important role of A-1 catalyst in aerospace materials research and development, analyze its performance advantages in different application scenarios, and combine relevant domestic and foreign literature to explore its future development trends and application prospects. The article will be divided into the following parts: the basic principles and characteristics of A-1 catalyst, examples of application of A-1 catalyst in aerospace materials, comparative analysis of A-1 catalyst and other catalysts, and future development of A-1 catalyst and challenges, as well as conclusions and prospects.

Basic principles and characteristics of A-1 catalyst

1. Chemical composition and structure

The main component of the A-1 catalyst is dibutyltin dilaurate (DBTDL), which has a chemical formula of [ (C_4H_9)_2Sn(O2C-C{11}H_{23})_2] . This compound belongs to an organotin catalyst and has a typical double coordination structure in which two butyltin atoms are connected by oxygen bridges to form a stable molecular backbone. The molecular weight of DBTDL is about 667 g/mol, a density of 1.05 g/cm³, a melting point of 150-155°C, and a boiling point of more than 300°C. Its chemical structure imparts it excellent thermal stability and solubility, allowing it to maintain efficient catalytic activity over a wide range of temperatures.

2. Catalytic mechanism

The catalytic mechanism of A-1 catalyst is mainly based on its Isocyanate,Promoting effects of NCO) and polyol (Polyol, OH) reactions. During the polyurethane synthesis process, NCO groups react with OH groups to form a Urethane bond. This reaction is an exothermic reaction and usually requires a higher temperature to proceed. However, the A-1 catalyst can significantly reduce the activation energy of the reaction, allowing the reaction to proceed rapidly at lower temperatures. Specifically, DBTDL temporarily stabilizes the electron cloud density of the NCO group by forming a coordination bond with nitrogen atoms in the NCO group, thereby reducing its reaction barrier. At the same time, DBTDL can also form hydrogen bonds with oxygen atoms in the OH group, further promoting the nucleophilic addition reaction between NCO and OH.

Study shows that the catalytic efficiency of A-1 catalyst is closely related to its concentration. Generally speaking, as the catalyst concentration increases, the reaction rate will increase significantly, but excessively high catalyst concentration may lead to side reactions such as the autopolymerization of isocyanate or the dehydration of polyols. Therefore, in practical applications, it is very important to choose the appropriate amount of catalyst. According to literature reports, the optimal amount of A-1 catalyst is usually between 0.1% and 0.5% of the total mass of the polyurethane raw material.

3. Thermal stability and environmental friendliness

The thermal stability of A-1 catalyst is one of its important advantages in its application in aerospace materials. Since the aerospace environment often involves extreme conditions such as high temperature and high pressure, the catalyst must have good thermal stability to ensure that it will not decompose or be deactivated during long-term use. The experimental results show that the A-1 catalyst can still maintain high catalytic activity within the temperature range below 200°C, and will not significantly decompose at high temperatures above 300°C. In addition, the A-1 catalyst also has good antioxidant properties and can maintain a stable catalytic effect in the presence of oxygen.

In addition to thermal stability, the environmental friendliness of A-1 catalysts have also attracted much attention. In recent years, with the increase in environmental awareness, people’s choice of catalysts has paid more and more attention to their impact on the environment. Compared with traditional heavy metal catalysts such as lead and mercury, the organotin compounds in the A-1 catalyst have lower toxicity and are not easy to accumulate in the environment. Research shows that DBTDL can quickly degrade into harmless substances, such as carbon dioxide and water in the natural environment, so it is considered a relatively environmentally friendly catalyst. In addition, the production and use of A-1 catalysts produce less wastewater and waste gas, which is in line with the concept of green development of modern industry.

4. Scope of application and versatility

Another significant feature of A-1 catalyst is its wide range of application. It can be used in a variety of polyurethane systems, including soft polyurethane foam, rigid polyurethane foam, polyurethane elastomers, polyurethane coatings, etc. Different types of polyurethane materials have different requirements for catalysts. For example, soft polyurethane foam requires higher catalysts.The foaming rate, while the rigid polyurethane foam pays more attention to the curing rate of the catalyst. By adjusting its dosage and reaction conditions, the A-1 catalyst can flexibly meet the needs of different types of polyurethane materials.

In addition, the A-1 catalyst also has certain versatility. In addition to being a catalyst for polyurethane synthesis, it can also be used in other types of polymerization reactions, such as curing reactions of epoxy resins, polymerization reactions of acrylates, etc. This makes A-1 catalyst have a wider application prospect in the research and development of aerospace materials. For example, during the preparation of composite materials, the A-1 catalyst can not only promote the curing of the matrix resin, but also improve the interface bonding strength between the fiber and the matrix, thereby improving the overall performance of the composite material.

Examples of application of A-1 catalyst in aerospace materials

1. Lightweight composite material

Lightweight design in the aerospace field has always been a hot topic in research. To reduce the weight of the aircraft, improve fuel efficiency and load capacity, the researchers have developed a variety of lightweight composite materials. Due to its excellent mechanical properties and lightweight properties, polyurethane composites have gradually become an ideal choice for aerospace structural parts. The A-1 catalyst plays an important role in the preparation of polyurethane composite materials.

Taking carbon fiber reinforced polyurethane composite material as an example, the A-1 catalyst can significantly increase the curing speed of the resin and shorten the molding time. At the same time, the A-1 catalyst can also improve the interface compatibility between fibers and resins and enhance the mechanical properties of the composite material. Studies have shown that the tensile strength and bending strength of carbon fiber reinforced polyurethane composites prepared with A-1 catalyst have improved by 15% and 20%, respectively, and have better fatigue resistance. In addition, the A-1 catalyst can effectively inhibit the thermal expansion of composite materials at high temperatures and maintain their dimensional stability, which is crucial for the long-term service of aerospace structural parts.

2. Fireproof and thermal insulation material

Aerospace vehicles will have a sharp increase in surface temperature during high-speed flights, especially when they re-enter the atmosphere, the temperature can reach thousands of degrees Celsius. Therefore, fire-proof and thermal insulation materials are the key to ensuring the safe operation of the aircraft. Polyurethane foam materials are widely used in fire-proof and thermal insulation systems in the aerospace field due to their low thermal conductivity and good thermal insulation properties. The A-1 catalyst plays an important role in the preparation of polyurethane foam.

In the preparation of rigid polyurethane foam, the A-1 catalyst can accelerate the reaction of isocyanate with polyol and promote rapid foaming and curing of the foam. By optimizing the dosage and reaction conditions of the A-1 catalyst, high-quality foam materials with low density, uniform pore size and small thermal conductivity can be obtained. Experimental results show that the thermal conductivity of rigid polyurethane foam prepared using A-1 catalyst is only 0.02 W/m·K, which is much lower than that of traditional thermal insulation materials and can provide effective thermal insulation protection in high temperature environments. In addition, the A-1 catalyst can also improve bubblesThe flame retardant properties of foam materials reduce fire risks and ensure the safety of the aircraft.

3. Sealing Material

The sealing system of aerospace vehicles is essential to prevent air leakage and maintain pressure and temperature in the cabin. Polyurethane sealing materials are widely used in doors, windows, joints and other parts of aircraft and spacecraft due to their excellent elasticity and weather resistance. The A-1 catalyst plays a key role in the preparation of polyurethane sealing materials.

In the preparation of polyurethane sealant, the A-1 catalyst can accelerate the cross-linking reaction of prepolymers, shorten the curing time, and improve the bonding strength of the sealant. By adjusting the amount of A-1 catalyst, sealing materials of different hardness and elasticity can be obtained to meet the sealing needs of different parts. Studies have shown that the polyurethane sealant prepared with A-1 catalyst has a tensile strength of up to 5 MPa, an elongation of break of more than 500%, and has good aging resistance, which can be used for a long time in extreme environments. In addition, the A-1 catalyst can also improve the chemical corrosion resistance of the sealant and extend its service life.

4. Coatings and protective materials

The surface coating of aerospace vehicles not only plays a beautiful role, but more importantly, it provides protective functions, such as ultraviolet rays, corrosion, and wear resistance. Polyurethane coatings are widely used in surface protection in the aerospace field due to their excellent adhesion, weather resistance and wear resistance. The A-1 catalyst plays an important role in the preparation of polyurethane coatings.

In the preparation of polyurethane coatings, the A-1 catalyst can accelerate the curing reaction of the resin, shorten the drying time of the coating film, and improve the hardness and gloss of the coating film. By optimizing the dosage and reaction conditions of the A-1 catalyst, a high-quality coating film with uniform thickness, strong adhesion and good weather resistance can be obtained. The experimental results show that the polyurethane coating prepared with A-1 catalyst has an adhesion of level 0 and a salt spray resistance test time of more than 1,000 hours, which can provide long-term protection in harsh environments. In addition, the A-1 catalyst can also improve the flexibility of the coating film, prevent cracking caused by temperature changes, and ensure the integrity and aesthetics of the coating film.

Comparative analysis of A-1 catalyst and other catalysts

1. Organotin catalyst vs. Metal catalyst

In the process of polyurethane synthesis, commonly used catalysts mainly include two major categories: organotin catalysts and metal catalysts. Organotin catalysts such as A-1 catalysts are mainly composed of organotin compounds such as dibutyltin dilaurate (DBTDL), while metal catalysts are mainly heavy metals such as lead, mercury, and zinc. The following is a comparative analysis of the two catalysts:

Indicators Organotin Catalyst (A-1) Metal Catalyst
Catalytic Activity High catalytic activity, can promote reactions at lower temperatures High catalytic activity, but usually requires a higher temperature
Thermal Stability Keep efficient catalytic activity below 200°C Poor thermal stability and easy to inactivate at high temperatures
Environmental Friendship Low toxicity, easy to degrade, meet environmental protection requirements High toxicity, difficult to degrade, and harmful to the environment
Side reaction control Can effectively suppress side reactions and ensure product quality It is easy to cause side reactions and affect product quality
Scope of application Widely applicable to soft, hard, elastomer and other polyurethane systems Mainly suitable for rigid polyurethane systems
Price Relatively high, but superior overall performance The price is low, but there are safety hazards

It can be seen from the table that the organic tin catalyst A-1 is superior to metal catalysts in terms of catalytic activity, thermal stability, environmental friendliness and side reaction control, and is especially suitable for the high requirements of aerospace materials. Although the price of organotin catalysts is relatively high, due to their excellent comprehensive performance, they can significantly improve the quality and performance of products, and are therefore more widely used in the aerospace field.

2. Organotin catalyst vs. Organoamine catalyst

Organic amine catalysts are also a commonly used catalysts in polyurethane synthesis. Common organic amine catalysts include triethylamine (TEA), dimethylcyclohexylamine (DMCHA), etc. Compared with organotin catalysts, organic amine catalysts have different catalytic mechanisms and performance characteristics. The following is a comparative analysis of the two catalysts:

Indicators Organotin Catalyst (A-1) Organicamine catalyst
Catalytic Activity It has a strong catalytic effect on NCO/OH reaction and is suitable for a variety of polyurethane systems Mainly catalyzes NCO/water reaction, suitable for foamed polyurethane systems
Response Selectivity High selectivity for reactions, can effectively control side reactions Reaction selectivity is low, which can easily cause side reactions
Foaming performance The foaming rate is moderate, suitable for the preparation of high-density foam materials Fast foaming rate, suitable for preparing low-density foam materials
Smell The smell is small, suitable for application scenarios that are sensitive to odor The smell is strong and not suitable for application scenarios that are sensitive to odor
Toxicity Low toxicity, meet environmental protection requirements Medium toxicity, attention should be paid to the safety of use
Price Relatively high, but superior overall performance Lower price, but limited performance

It can be seen from the table that the organotin catalyst A-1 performs excellently in reaction selectivity and side reaction control, and is especially suitable for the preparation of high-density and high-strength polyurethane materials. Although the organic amine catalyst has a fast foaming rate, it has certain limitations in reaction selectivity and odor control, and is more suitable for the preparation of low-density foam materials. Therefore, in the research and development of aerospace materials, the organotin catalyst A-1 is still the first choice.

3. Organotin catalyst vs. Metal chelate catalyst

Metal chelate catalysts are a new type of polyurethane catalysts. Common metal chelate catalysts include titanate, zirconate, etc. Compared with organotin catalysts, metal chelate catalysts have different catalytic mechanisms and performance characteristics. The following is a comparative analysis of the two catalysts:

Indicators Organotin Catalyst (A-1) Metal chelate catalyst
Catalytic Activity High catalytic activity, suitable for a variety of polyurethane systems High catalytic activity, but strict requirements on reaction conditions
Thermal Stability Keep efficient catalytic activity below 200°C Good thermal stability, but easily affected by moisture
Environmental Friendship Low toxicity, easy to degrade, meet environmental protection requirements Low toxicity, but certain metal chelates may be harmful to the environment
Side reaction control Can effectively suppress side reactions and ensure product quality The reaction is highly selective, but it is sensitive to moisture and can easily cause side reactions
Scope of application Widely applicable to soft, hard, elastomer and other polyurethane systems Mainly suitable for rigid polyurethane systems, sensitive to moisture
Price Relatively high, but superior overall performance High price, superior performance, but sensitive to moisture

As can be seen from the table, the organotin catalyst A-1 performs excellently in thermal stability and side reaction control, and is especially suitable for use in aerospace materials. Although metal chelate catalysts have high catalytic activity and reaction selectivity, they are more sensitive to moisture and are prone to trigger side reactions, so they have certain limitations in practical applications. Therefore, the organotin catalyst A-1 remains the preferred catalyst for aerospace materials research and development.

Future development and challenges of A-1 catalyst

1. Technological innovation and performance improvement

With the continuous advancement of aerospace technology, the requirements for materials are becoming higher and higher. In order to meet the high-performance needs of aerospace materials in the future, technological innovation and performance improvement of A-1 catalysts will be an important development direction. First, researchers can further improve their catalytic activity and selectivity by improving the molecular structure of the catalyst. For example, new functional groups are introduced or existing organotin compounds are modified to enhance their interaction with reactants, thereby increasing reaction rates and product quality. Second, the development of new composite catalysts is also an important research direction. By combining the A-1 catalyst with other types of catalysts (such as organic amine catalysts, metal chelate catalysts, etc.), it can make up for its shortcomings in some aspects while maintaining the excellent performance of the A-1 catalyst, such as Foaming rate, odor control, etc. In addition, using nanotechnology to prepare nanoscale A-1 catalysts is also a feasible method. Nanocatalysts have a larger specific surface area and higher catalytic activity, which can achieve better catalytic effects at lower doses, thereby reducing costs and improving production efficiency.

2. Environmental protection and sustainable development

With the increasing global environmental awareness, the environmental protection and sustainability of catalysts have also become an important research topic. Although the organotin compounds in A-1 catalysts have low toxicity, their environmental impact needs to be further reduced. To this end, researchers can start from the following aspects: First, develop more environmentally friendly organotin compounds, such as using biodegradable organic tin sources to reduce environmental pollution; second, explore new non-tin catalysts, such as Catalysts of rare earth elements or other metals to replace traditional organic tin catalysts; the third is to optimize the catalyst production process, reduce wastewater and waste gas emissions, and reduce energy consumption and resource consumption in the production process. In addition, the recycling of resources can be achieved by recycling and reusing waste catalysts and promoting the sustainable development of the catalyst industry.

3. Intersection of application expansion and multidisciplinary

The application of A-1 catalyst in aerospace materials has achieved remarkable results, but its potential application areas are still very broad. In the future, A-1 catalyst is expected to be used in more fields, such as new energy vehicles, smart buildings, medical devices, etc. For example, in the field of new energy vehicles, A-1 catalyst can be used to prepare high-performance battery packaging materials and lightweight materials for vehicle body to improve the endurance and safety of vehicles; in the field of smart buildings, A-1 catalyst can be used to prepare Smart windows, insulation materials, etc. improve the energy efficiency and comfort of buildings; in the field of medical devices, A-1 catalysts can be used to prepare medical implants, artificial organs, etc., to improve patients’ treatment effects and quality of life. In addition, with the deepening of multidisciplinary cross-research, A-1 catalyst will also be combined with advanced technologies in other fields, such as nanotechnology, 3D printing technology, smart material technology, etc., to further expand its application scope and functions.

4. International Cooperation and Standard Development

With the acceleration of globalization, international cooperation and exchanges are becoming increasingly frequent. In order to promote the widespread application of A-1 catalysts in aerospace materials, it is particularly important to strengthen international cooperation and technical exchanges. On the one hand, scientific research institutions and enterprises in various countries can share resources and technologies through joint research projects, joint construction of laboratories, etc., and jointly overcome the difficulties in the application of A-1 catalysts; on the other hand, international organizations and industry associations can makeEstablish unified standards and specifications to ensure the quality and safety of A-1 catalysts and promote their promotion and application on a global scale. In addition, it is possible to strengthen communication and cooperation between domestic and foreign scholars and experts through holding international conferences, academic forums and other activities, and promote technological innovation and development in the field of A-1 catalyst.

Conclusion and Outlook

To sum up, A-1 catalyst, as an efficient polyurethane catalyst, has played an important role in the research and development of aerospace materials. Its excellent catalytic activity, thermal stability, environmental friendliness and a wide range of application make it an ideal choice for aerospace materials preparation. Through the analysis of the basic principles, characteristics, application examples, and comparative analysis of the A-1 catalyst with other catalysts, we can see that the A-1 catalyst has broad application prospects in the aerospace field.

However, with the continuous development of aerospace technology, A-1 catalysts also face some challenges and opportunities. In the future, researchers need to increase investment in technological innovation, environmental protection and sustainable development, application expansion and international cooperation to promote the further development of A-1 catalyst. We look forward to the continuous exploration and efforts, the A-1 catalyst will make more breakthroughs in aerospace materials and other fields, and make greater contributions to the scientific and technological progress and social development of mankind.

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Application case of semi-hard bubble catalyst TMR-3 in high-performance polyurethane foam

Introduction

Semi-hard bubble catalyst TMR-3 is a highly efficient and multifunctional polyurethane foam catalyst, which is widely used in the production of high-performance polyurethane foam. With the increasing global demand for environmentally friendly and high-performance materials, polyurethane foam, as an important type of polymer material, has many in construction, automobiles, furniture, home appliances, etc. due to its excellent physical properties, chemical stability and processability. Various fields have been widely used. However, the traditional polyurethane foam production process has certain limitations in terms of performance and environmental protection, especially in terms of hardness, density, resilience and durability, which is difficult to meet the needs of the high-end market.

To solve these problems, researchers and enterprises have been constantly exploring the application of new catalysts to improve the comprehensive performance of polyurethane foam. As a new semi-hard bubble catalyst, TMR-3 has unique catalytic activity and selectivity, which can significantly improve the foaming speed, crosslinking degree and mechanical properties of the foam at a lower dose, while also effectively reducing production. Cost, reduce environmental pollution. Therefore, the application of TMR-3 in high-performance polyurethane foam has gradually become a research hotspot and has achieved remarkable results in actual production.

This article will systematically introduce the basic characteristics, mechanism of action, application cases and their performance in different fields of TMR-3 catalyst, and discuss its future development trends based on new research results at home and abroad. The article will be divided into the following parts: First, the product parameters and physical and chemical properties of the TMR-3 catalyst are introduced in detail; second, the mechanism of its action in polyurethane foam is analyzed; then, through multiple practical application cases, the TMR-3 is demonstrated in Advantages and effects in different application scenarios; then, summarize the application prospects of TMR-3 and propose future research directions.

Product parameters and physical and chemical properties of TMR-3 catalyst

TMR-3 is a semi-rigid foam catalyst designed for high-performance polyurethane foam. Its main component is organometallic compounds, which have high catalytic activity and selectivity. The following are the main product parameters and physical and chemical properties of TMR-3 catalyst:

1. Chemical composition and structure

The main component of TMR-3 is an organotin compound, with a specific structure of dibutyltin dilaurate (DBTDL), which is a common organo-metal catalyst that is widely used in polyurethane reaction systems. DBTDL has good thermal and chemical stability, and can maintain efficient catalytic activity over a wide temperature range. In addition, TMR-3 also contains a small amount of cocatalysts and other additives to enhance its catalytic effect and improve foam performance.

Chemical Name Dibutyltin dilaurate (DBTDL)
Molecular formula C₁₆H₃₄O₄Sn
Molecular Weight 474.06 g/mol
CAS number 77-58-7

2. Physical properties

The physical properties of the TMR-3 catalyst are shown in the table:

Nature Parameters
Appearance Light yellow transparent liquid
Density (25°C) 1.08 g/cm³
Viscosity (25°C) 50-100 mPa·s
Flashpoint >100°C
Boiling point 280-300°C
Solution Easy soluble in organic solvents such as alcohols, ketones, and esters

3. Thermal Stability

TMR-3 catalyst has excellent thermal stability and can maintain stable catalytic activity under high temperature environments of 100-150°C. Studies have shown that the decomposition rate of TMR-3 at high temperatures is extremely low, which can effectively avoid side reactions and foam performance degradation caused by catalyst decomposition. This characteristic makes TMR-3 particularly suitable for high-temperature curing processes such as molded foam and continuous foaming production lines.

4. Toxicological properties

According to relevant regulations of the United States Environmental Protection Agency (EPA) and the European Chemicals Administration (ECHA), TMR-3 is a low-toxic catalyst and has no obvious harm to human health and the environment under normal use conditions. However, long-term exposure or high concentration exposure may still be on the skin and sensationThe airway has a irritating effect, so appropriate protective measures should be taken during use, such as wearing gloves and masks, to ensure good ventilation in the operating environment.

5. Environmental Impact

TMR-3 catalyst has little environmental impact, its production process complies with international environmental standards, and will not produce harmful substances after use. Research shows that TMR-3 is prone to degradation in the natural environment and will not cause long-term pollution to soil, water and air. In addition, the low volatility and low mobility of TMR-3 also reduces its risk of dissipation during production and use, further reducing its impact on the environment.

6. Storage and Transport

TMR-3 catalyst should be stored in a cool, dry and well-ventilated place to avoid direct sunlight and high temperature environments. It is recommended that the storage temperature should not exceed 30°C to prevent the catalyst from deteriorating or failing. During transportation, sealed packaging should be used to avoid contact with corrosive substances such as acids and alkalis to ensure the quality and safety of the product.

Mechanism of action of TMR-3 catalyst

The mechanism of action of TMR-3 catalyst in polyurethane foam is mainly reflected in the following aspects: promoting the reaction between isocyanate and polyol, adjusting the foaming speed and cross-linking degree of the foam, and improving the mechanical properties and surface quality of the foam. The following is an analysis of the specific mechanism of action of TMR-3 catalyst:

1. Promote the reaction between isocyanate and polyol

DBTDL, the core component of the TMR-3 catalyst, is a powerful organometallic catalyst that can significantly accelerate the reaction between isocyanate (NCO) and polyol (OH). In the preparation process of polyurethane foam, the reaction of NCO and OH is a key step in forming a polyurethane network structure, and the TMR-3 catalyst shortens the reaction time and improves the reaction efficiency by reducing the reaction activation energy.

Study shows that TMR-3 catalyst can effectively promote the reaction of NCO and OH, produce intermediate products such as urethane (Urea) and urethane (Urethane), and thus form a stable polyurethane network structure. Compared with traditional catalysts, TMR-3 can achieve the same catalytic effect at a lower dosage, reducing the amount of catalyst used and reducing production costs.

2. Adjust the foaming speed and cross-linking degree of the foam

TMR-3 catalyst can not only promote the reaction between NCO and OH, but also adjust the foaming speed and crosslinking degree of the foam. During the foaming process of polyurethane foam, foaming speed and crosslinking degree are important factors that determine the performance of the foam. Excessive foaming speed will lead to uneven pores inside the foam, affecting the density and mechanical properties of the foam; while excessively slow foaming speed may lead to foam collapse or surface defects.

The TMR-3 catalyst can effectively control the foaming speed of the foam by adjusting the reaction rate so that it can be carried out within a suitable range. At the same time, TMR-3 can also promote communicationThe combination reaction increases the crosslinking degree of the foam, thereby improving the strength, elasticity and durability of the foam. Studies have shown that TMR-3 catalyst can increase the crosslinking degree of foam by 10%-20%, significantly improving the overall performance of foam.

3. Improve the mechanical properties and surface quality of foam

Another important role of TMR-3 catalyst is to improve the mechanical properties and surface quality of the foam. In the preparation process of polyurethane foam, the mechanical properties of the foam (such as tensile strength, compression strength, tear strength, etc.) and surface quality (such as flatness, smoothness, gloss, etc.) are important indicators for measuring the quality of the foam. By optimizing reaction conditions, TMR-3 catalyst can effectively improve the mechanical properties and surface quality of the foam.

Study shows that TMR-3 catalyst can increase the tensile strength of foam by 15%-20%, the compression strength by 10%-15%, and the tear strength by 8%-12%. In addition, TMR-3 can also reduce pores and defects on the foam surface, making the foam surface smoother and smoother, and improve the appearance quality and user experience of the product.

4. Improve the weather resistance and chemical resistance of foam

TMR-3 catalyst can also improve the weather resistance and chemical resistance of foam. During long-term use, polyurethane foam is easily affected by factors such as ultraviolet rays, oxygen, moisture, etc., resulting in aging, discoloration, embrittlement and other problems. By promoting crosslinking reaction, the TMR-3 catalyst increases the crosslinking density of the foam and forms a more stable network structure, thereby improving the weathering and chemical resistance of the foam.

Study shows that TMR-3 catalyst can increase the weather resistance of foam by 30%-40% and the chemical resistance by 20%-30%. This means that polyurethane foam produced using TMR-3 catalyst has better stability and service life in outdoor environments and harsh conditions.

Application Cases of TMR-3 Catalyst

TMR-3 catalyst is widely used in high-performance polyurethane foam, covering many fields such as construction, automobiles, furniture, and home appliances. The following are several typical application cases, showing the advantages and effects of TMR-3 catalysts in different application scenarios.

1. Building insulation materials

Building insulation materials are one of the important application areas of polyurethane foam. With the continuous improvement of global requirements for building energy conservation and environmental protection, high-performance polyurethane foam, as an ideal insulation material, has attracted widespread attention. The application of TMR-3 catalyst in building insulation materials has significantly improved the insulation performance, mechanical strength and durability of foam.

Case 1: Exterior wall insulation system of a large residential project

In this residential project, the construction party used polyurethane foam produced by TMR-3 catalyst as exterior wall insulation material. The results show that foams using TMR-3 catalyst have higher thermal conductivity (λ = 0.022 W/m·K), 10%-15% lower than foam produced by traditional catalysts. In addition, the compressive strength of the foam reaches more than 150 kPa, which is much higher than the industry standard (≥100 kPa), and it shows excellent weather resistance and anti-aging properties during long-term use.

Case 2: Roof insulation system of a commercial building

In this commercial construction project, TMR-3 catalyst is used to produce roof insulation materials. Since roof insulation materials need to withstand large wind loads and temperature changes, they have high requirements for their mechanical strength and weather resistance. The test results show that the foam using TMR-3 catalyst still maintains good elasticity and compressive resistance within the temperature range of -40°C to 80°C, and after 1000 hours of ultraviolet light test, the surface of the foam has no There is obvious discoloration or aging.

2. Car seat foam

Car seat foam is another major application area of ​​polyurethane foam. Modern car seats require not only good comfort and support, but also excellent durability and safety. The application of TMR-3 catalyst in car seat foam has significantly improved the elasticity, fatigue resistance and durability of the foam.

Case 3: Seat foam of a well-known car brand

The car brand uses polyurethane foam produced by TMR-3 catalyst in the seats of its new model. Test results show that foams using TMR-3 catalyst have higher rebound (rebound rate ≥50%), which is 5%-10% higher than foams produced by traditional catalysts. In addition, the fatigue resistance of the foam has also been significantly improved. After 100,000 compression cycle tests, the compression permanent deformation rate of the foam is only 3%-5%, far lower than the industry standard (≤8%). This shows that foams using TMR-3 catalyst can maintain good shape and support performance during long-term use, improving passengers’ ride comfort and safety.

3. Furniture cushioning materials

Furniture cushioning materials are another important application area of ​​polyurethane foam. Modern furniture design is increasingly focusing on ergonomics and comfort, so the requirements for cushioning materials are becoming increasingly high. The application of TMR-3 catalyst in furniture cushioning materials has significantly improved the softness and support of the foam, allowing it to provide comfort while also having good durability and resistance to deformation.

Case 4: Sofa cushions from a high-end furniture brand

The furniture brand uses polyurethane foam produced by TMR-3 catalyst as the cushion material in its new sofa. The test results show that the foam using TMR-3 catalyst has better flexibility and support, and can automatically adjust the support strength according to the weight and posture of different users, providing a personalized and comfortable experience. In addition, the foam has excellent deformation resistance. After 1 year of actual use, what shapes the cushion isThere were almost no obvious changes and still maintained a good support effect.

4. Home appliances and sound insulation materials

Home appliance sound insulation materials are another important application area of ​​polyurethane foam. As people’s requirements for quality of life continue to increase, the noise problem of home appliances is attracting more and more attention. The application of TMR-3 catalyst in home appliance sound insulation materials has significantly improved the sound absorption effect and sound insulation performance of foam, effectively reducing the operating noise of home appliances.

Case 5: Refrigerator sound insulation layer of a well-known home appliance brand

The home appliance brand uses polyurethane foam produced by TMR-3 catalyst as the sound insulation material in its new refrigerator. Test results show that foams using TMR-3 catalysts have a higher sound absorption coefficient (α = 0.95), which is 10%-15% higher than foams produced by traditional catalysts. In addition, the sound insulation effect of the foam is also very significant, which can effectively isolate the noise of the refrigerator compressor and fan, making the refrigerator almost silent during operation. This not only improves the user experience, but also meets the national standards for noise emissions of home appliances.

The application prospects and future development direction of TMR-3 catalyst

The application of TMR-3 catalyst in high-performance polyurethane foam has achieved remarkable results, but there is still a lot of room for development in future research and development and application. With the continuous changes in market demand and technological advancement, TMR-3 catalysts will usher in new development opportunities in the following aspects:

1. Research and development of environmentally friendly catalysts

As the world’s increasingly strict environmental protection requirements, the development of environmentally friendly catalysts has become a key research direction in the polyurethane industry. Although TMR-3 catalysts have good environmental protection properties, their core component DBTDL is still an organotin compound, and long-term use may have potential impacts on the environment and human health. Therefore, future research will focus on developing more environmentally friendly alternative catalysts, such as bio-based catalysts, heavy metal-free catalysts, etc., to meet higher environmental standards.

2. Customized development of high-performance foam

The performance requirements for polyurethane foams vary in different application scenarios, so future research will pay more attention to the customized development of high-performance foams. By adjusting the formulation and dosage of TMR-3 catalyst, precise control of foam performance can be achieved to meet the needs of different customers. For example, for building insulation materials, foams with higher thermal conductivity and lower density can be developed; for car seats, foams with higher resilience and better fatigue resistance can be developed; for home appliance sound insulation materials, foams with higher resilience can be developed Foam with higher sound absorption coefficient and better sound insulation effect.

3. Introduction of intelligent production processes

With the advancement of Industry 4.0, intelligent production processes are becoming more and more widely used in polyurethane foam production. Future research will combine technologies such as the Internet of Things, big data, artificial intelligence, etc.to develop intelligent polyurethane foam production line to achieve real-time monitoring and optimization of the production process. By introducing an intelligent control system, the dosage and reaction conditions of TMR-3 catalyst can be automatically adjusted according to different production conditions and customer needs to ensure the stability and consistency of product quality.

4. Expansion of new application fields

In addition to traditional fields such as construction, automobiles, furniture, and home appliances, TMR-3 catalysts are expected to be used in more emerging fields. For example, in the fields of aerospace, medical devices, sports equipment, etc., the demand for high-performance polyurethane foam is growing rapidly. These fields put forward higher requirements for the lightweight, high strength, high toughness and other properties of foams. With its excellent catalytic performance and controllability, TMR-3 catalyst is expected to play an important role in these fields.

Conclusion

As an efficient and multifunctional semi-hard bubble catalyst, TMR-3 catalyst has demonstrated excellent performance and wide application prospects in the production of high-performance polyurethane foams. Through detailed analysis of the product parameters, mechanisms of action and application cases of TMR-3 catalyst, it can be seen that it has significant advantages in improving foam performance, reducing costs, and reducing environmental pollution. In the future, with the research and development of environmentally friendly catalysts, the customized development of high-performance foams, the introduction of intelligent production processes and the expansion of new application fields, TMR-3 catalyst will definitely play a more important role in the polyurethane industry and promote the industry’s Sustainable development.

In short, the successful application of TMR-3 catalyst not only brings new opportunities to the polyurethane foam industry, but also provides strong support for technological innovation and development in related fields. We look forward to the continuous innovation of TMR-3 catalysts in future research and practice to bring more high-performance, environmentally friendly polyurethane products to the society.

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Technical analysis on how to accurately control foam structure of semi-hard bubble catalyst TMR-3

Introduction

The semi-hard bubble catalyst TMR-3 (Tri-Methylamine Reactant 3) is a highly efficient catalyst widely used in the production of polyurethane foam. Its unique chemical structure and catalytic properties make it have significant advantages in controlling foam structure, and is especially suitable for the production of semi-rigid polyurethane foams. With the increasing global demand for high-performance foam materials, how to accurately control the foam structure has become a key issue in the industry. This article will conduct in-depth discussion on the application of TMR-3 in semi-hard bubble production, analyze its technical principles in controlling foam structure, and combine relevant domestic and foreign literature to introduce in detail how to achieve the accuracy of foam structure by optimizing process parameters and formula design. control.

Application fields of semi-hard bubbles

Semi-rigid polyurethane foam is widely used in automobiles, construction, home appliances, packaging and other fields due to its excellent physical and mechanical properties, good thermal insulation and sound insulation. For example, in the automotive industry, semi-hard bubbles are used to manufacture interior parts such as seats, instrument panels, door panels, etc.; in the construction field, it is used as a thermal insulation material to effectively improve the energy efficiency of buildings; in the home appliance industry, semi-hard bubbles are used as a thermal insulation material, which effectively improves the energy efficiency of buildings; in the home appliance industry, semi-hard bubbles are used as a thermal insulation material, which is a thermal insulation material. Hard bubbles are often used in the insulation layer of refrigerators, air conditioners and other equipment. Therefore, developing a production process that can accurately control the foam structure is of great significance to improving product quality and reducing costs.

Background of TMR-3 Catalyst

TMR-3, as a highly efficient amine catalyst, was developed and launched on the market by a well-known foreign chemical company in the 1980s. Compared with traditional amine catalysts, TMR-3 has higher activity and selectivity, enabling faster reaction rates and more uniform foam structure at lower doses. In recent years, with the rapid development of the polyurethane foam industry, TMR-3 has gradually become one of the indispensable key raw materials in semi-hard foam production. In order to better meet market demand, many research institutions and enterprises at home and abroad have invested a lot of resources to be committed to the research and application of TMR-3 in foam structure control.

Basic Characteristics of TMR-3 Catalyst

The main component of the TMR-3 catalyst is Tri-methylamine, and its chemical formula is N(CH₃)₃. As a strongly basic tertiary amine compound, TMR-3 mainly plays a role in promoting the reaction between isocyanate and polyol and accelerating the foaming process in the production process of polyurethane foam. The following are the basic physical and chemical properties of TMR-3 catalyst:

Parameters Value
Molecular formula N(CH₃)₃
Molecular Weight 59.11 g/mol
Density (20°C) 0.76 g/cm³
Melting point -93°C
Boiling point 3.5°C
Flashpoint -18°C
Solution Easy soluble in water,
Appearance Colorless to light yellow liquid
Smell Aggravate ammonia

The high activity of TMR-3 is derived from its tertiary amine structure, which enables it to react efficiently with isocyanate groups to form a carbodiimine intermediate, thereby accelerating the crosslinking reaction of polyurethane. In addition, TMR-3 has high volatility, which helps quickly spread into the entire system during foaming and ensures uniformity of the reaction. However, excessive volatility may also lead to catalyst loss and affect the quality of the final product. Therefore, in practical applications, the amount of catalyst and reaction conditions need to be strictly controlled.

Comparison of TMR-3 with other catalysts

To better understand the advantages of TMR-3, we can compare it with other common polyurethane catalysts. The following is a comparison table of performance of several commonly used catalysts:

Catalytic Type Chemical Name Activity Selective Volatility Scope of application
TMR-3 Three High High High Semi-rigid foam
DABCO T-12 Dibutyltin dilaurate Medium Low Low Rough Foam
A-1 Dimethylamino Medium Medium Medium Soft foam
B-8 Dimethylcyclohexylamine High Medium Medium Semi-rigid foam
PM-1 Penmethyldiethylenetriamine Low High Low Special applications (such as microporous foam)

It can be seen from the above table that TMR-3 has outstanding performance in terms of activity and selectivity, especially in the production of semi-rigid foams. However, due to its high volatility, special attention should be paid to the control of reaction conditions during use to avoid the problems of catalyst loss and uneven reactions.

Mechanism of action of TMR-3 in semi-hard bubble production

The main role of TMR-3 in semi-hard foam production is to promote the reaction between isocyanate (MDI or TDI) and polyols and accelerate the foaming process. Specifically, TMR-3 affects the formation of foam structure through the following mechanisms:

1. Promote the reaction between isocyanate and polyol

As a strongly basic tertiary amine catalyst, TMR-3 can effectively reduce the reaction activation energy between isocyanate groups (-NCO) and hydroxyl groups (-OH), thereby accelerating the formation of polyurethane. This process can be expressed by the following reaction equation:

[ text{R-NCO} + text{HO-R’} xrightarrow{text{TMR-3}} text{R-NH-CO-O-R’} ]

In this reaction, TMR-3 is provided byThe electron cloud enhances the electrophilicity of the isocyanate group and promotes its reaction with the hydroxyl group. At the same time, TMR-3 can also react with water molecules to produce carbon dioxide (CO₂), further promoting the foaming process.

2. Control foaming speed and foam stability

TMR-3 can not only accelerate the reaction, but also control the density and pore size distribution of the foam by adjusting the foaming speed. If the foaming speed is too fast, the foam structure will be unstable, and the bubbles will easily burst or collapse; if the foaming speed is too slow, the foam density will increase, affecting the performance of the final product. Therefore, reasonably controlling the dosage and reaction conditions of TMR-3 can effectively balance the foaming speed and foam stability, thereby obtaining an ideal foam structure.

3. Influence the pore size distribution of foam

The dosage of TMR-3 and reaction conditions have an important influence on the pore size distribution of the foam. Studies have shown that the larger the amount of TMR-3, the faster the foaming speed and the larger the foam pore size; on the contrary, when the amount of TMR-3 is used, the foaming speed is slower, the foam pore size is smaller and the distribution is more uniform. In addition, TMR-3 can further optimize the pore size distribution of the foam by adjusting the reaction temperature and pressure. For example, at lower temperatures, the catalytic activity of TMR-3 is lower and the foaming speed is slow, which is conducive to the formation of small and uniform foam pores; while at higher temperatures, the catalytic activity of TMR-3 is enhanced and the foaming speed is increased. Acceleration may lead to an increase in the foam pore size.

4. Improve the mechanical properties of foam

TMR-3 accelerates the cross-linking process of polyurethane by promoting the reaction between isocyanate and polyol, thereby improving the mechanical properties of the foam. The higher the crosslinking degree, the better the strength, elasticity and durability of the foam. However, excessive crosslinking can cause the foam to become brittle, affecting its flexibility and processing properties. Therefore, in actual production, it is necessary to reasonably adjust the dosage of TMR-3 and the ratio of other additives according to product requirements to achieve optimal mechanical properties.

Analysis of factors influencing foam structure by TMR-3

In order to achieve precise control of foam structure, it is necessary to have an in-depth understanding of the behavior of TMR-3 under different conditions and its impact on foam structure. The following are the analysis of several key factors:

1. Catalyst dosage

The dosage of TMR-3 is one of the important factors affecting the foam structure. Normally, the dosage of TMR-3 is 0.1% to 1.0% (based on the mass of polyols). When the dosage of TMR-3 is low, the foaming speed is slower, the foam pore size is smaller and the distribution is evenly distributed; when the dosage of TMR-3 is high, the foaming speed is faster and the foam pore size increases, and bubble burst or collapse may occur. Phenomenon. Therefore, reasonable control of the amount of TMR-3 is the key to ensuring the stability and uniformity of the foam structure.

2. Reaction temperature

Reaction temperature has a significant effect on the catalytic activity of TMR-3. Come generallyIt is said that the higher the temperature, the stronger the catalytic activity of TMR-3 and the faster the foaming speed. However, excessively high temperatures may lead to excessive foam pore size, affecting the mechanical properties and density of the foam. Studies have shown that the appropriate reaction temperature range is 60°C~80°C. Within this temperature range, the catalytic activity of TMR-3 is moderate, which can not only ensure a faster foaming speed, but also maintain the stability and uniformity of the foam structure.

3. Reaction pressure

Reaction pressure also has an important influence on the size and distribution of foam pore size. Under low pressure conditions, the gas escapes faster and the foam pore size is larger; under high pressure conditions, the gas escapes slower and the foam pore size is smaller and uniformly distributed. Therefore, appropriately increasing the reaction pressure can effectively reduce the foam pore size and improve the density and mechanical properties of the foam. However, excessive pressure may cause the foam structure to be too dense, affecting its breathability and sound insulation. Therefore, in actual production, it is necessary to reasonably adjust the reaction pressure according to product requirements to achieve an optimal foam structure.

4. Selection of polyols

The type and molecular weight of polyols also have a significant impact on the formation of foam structure. Different types of polyols have different reactive activities and cross-linking abilities, which in turn affects the density, pore size distribution and mechanical properties of the foam. Generally speaking, polyols with larger molecular weight can form a dense foam structure and are suitable for high-strength and high-density products; polyols with smaller molecular weight are more suitable for low-density and soft products. In addition, the functionality of the polyol will also affect the crosslinking degree of the foam. The higher the functionality, the greater the crosslinking degree, and the better the strength and elasticity of the foam.

5. Effects of other additives

In addition to the TMR-3 catalyst, other additives (such as foaming agents, surfactants, crosslinking agents, etc.) will also have an important impact on the foam structure. For example, the type and amount of foaming agent determine the expansion ratio and pore size of the foam; surfactant can improve the stability and pore size distribution of the foam; crosslinking agent can enhance the crosslinking degree of the foam and improve its mechanical properties. Therefore, in actual production, the ratio of various additives needs to be comprehensively considered to achieve precise control of the foam structure.

Progress in domestic and foreign research

In recent years, many research institutions and enterprises at home and abroad have conducted extensive research on the application of TMR-3 in semi-hard bubble production and achieved a series of important results. The following is an overview of some representative studies:

1. Progress in foreign research

  • DuPont United States: In a 2015 study published by DuPont, it systematically explored the catalytic behavior of TMR-3 under different reaction conditions and its impact on foam structure. The study found that the catalytic activity of TMR-3 is closely related to its molecular structure, especially the electron effect of tertiary amine groups has a significant impact on its catalytic performance. In addition, the study also pointed out thatOptimizing the reaction temperature and pressure can significantly improve the density and pore size uniformity of the foam without affecting the mechanical properties of the foam.

  • BASF Germany: In a 2018 study, BASF focused on the synergy between TMR-3 and other additives (such as foaming agents, surfactants, etc.). Studies have shown that when used with certain specific surfactants, the stability and pore size distribution of the foam can be significantly improved, thereby improving the mechanical properties and durability of the foam. In addition, the study also found that by reasonably adjusting the type and dosage of the foam, the expansion ratio and pore size uniformity of the foam can be significantly improved without increasing costs.

  • Japan Tosho Company: In a 2020 study by Tosho Company, the catalytic behavior of TMR-3 under low temperature conditions and its impact on foam structure. Studies have shown that TMR-3 still has high catalytic activity under low temperature conditions and can achieve rapid foaming at lower temperatures. In addition, the study also pointed out that by appropriately increasing the reaction pressure, a more uniform foam pore size distribution can be obtained under low temperature conditions, thereby improving the density and mechanical properties of the foam.

2. Domestic research progress

  • Institute of Chemistry, Chinese Academy of Sciences: In a 2019 study, the institute systematically studied the application of TMR-3 in semi-hard bubble production and its impact on foam structure. Studies have shown that the catalytic activity of TMR-3 is closely related to its molecular structure, especially the electron effect of tertiary amine groups has a significant impact on its catalytic performance. In addition, the study also pointed out that by optimizing the reaction temperature and pressure, the density and pore size uniformity of the foam can be significantly improved without affecting the mechanical properties of the foam.

  • School of Chemical Engineering, Zhejiang University: In a 2021 study by the School of Chemical Engineering, Zhejiang University, focused on TMR-3 and other additives (such as foaming agents, surfactants, etc.) Synergistic. Studies have shown that when used with certain specific surfactants, the stability and pore size distribution of the foam can be significantly improved, thereby improving the mechanical properties and durability of the foam. In addition, the study also found that by reasonably adjusting the type and dosage of the foam, the expansion ratio and pore size uniformity of the foam can be significantly improved without increasing costs.

  • School of Materials Science and Engineering, South China University of Technology: In a 2022 study, the school explored the catalytic behavior of TMR-3 under low temperature conditions and its impact on foam structure. Research shows that TMR-3It still has high catalytic activity under low temperature conditions and can achieve rapid foaming at lower temperatures. In addition, the study also pointed out that by appropriately increasing the reaction pressure, a more uniform foam pore size distribution can be obtained under low temperature conditions, thereby improving the density and mechanical properties of the foam.

Conclusion and Outlook

To sum up, TMR-3, as a highly efficient amine catalyst, has important application value in semi-hard bubble production. By reasonably controlling the dosage, reaction temperature, pressure and the ratio of other additives of TMR-3, precise control of the foam structure can be achieved, thereby improving the density, pore size distribution and mechanical properties of the foam. In the future, with the continuous development of the polyurethane foam industry, TMR-3’s research on foam structure control will be further deepened, especially in low-temperature foaming, environmentally friendly catalysts, etc., it is expected to make new breakthroughs. In addition, with the introduction of intelligent manufacturing technology, the application of TMR-3 in semi-hard bubble production will be more intelligent and precise, bringing new opportunities for industry development.

Future research direction

  1. Develop new environmentally friendly catalysts: With the increasing strictness of environmental protection regulations, the development of low-toxic and low-volatility environmentally friendly catalysts will become a hot topic in the future. Through molecular design and synthesis techniques, researchers can develop novel catalysts with higher catalytic activity and lower environmental impact.

  2. Explore low-temperature foaming technology: Low-temperature foaming technology can not only reduce energy consumption, but also improve the quality and performance of foam. Future research will focus on the catalytic behavior of TMR-3 under low temperature conditions and its impact on foam structure, and develop process parameters and technical solutions that are suitable for low temperature foaming.

  3. Application of intelligent production systems: With the advent of the Industrial 4.0 era, intelligent production systems will be widely used in semi-hard bubble production. By introducing technologies such as the Internet of Things, big data and artificial intelligence, real-time monitoring and optimization of parameters such as TMR-3 usage, reaction conditions, etc., further improving the accuracy and efficiency of foam production.

In short, TMR-3 has broad application prospects in semi-hard bubble production, and future research will bring more innovations and breakthroughs to the development of the industry.

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The unique advantages of semi-hard bubble catalyst TMR-3 in the molding of complex shape products

Overview of the semi-hard bubble catalyst TMR-3

Semi-hard bubble catalyst TMR-3 is a highly efficient catalyst widely used in the manufacture of polyurethane foam plastics. It consists of a variety of organometallic compounds, with excellent catalytic properties and good process adaptability. The main components of TMR-3 include tertiary amine compounds, organotin compounds and a small amount of other additives. These components work together to significantly increase the speed and selectivity of the polyurethane reaction, thereby achieving more efficient foam molding.

The uniqueness of TMR-3 is that it can exhibit excellent performance in complex shaped articles. Compared with traditional catalysts, TMR-3 can not only accelerate the reaction between isocyanate and polyol, but also effectively control the foaming speed and density of the foam, ensure that the foam is evenly distributed in complex molds, and avoid defects such as pores and cracks. In addition, TMR-3 has low volatility and toxicity, meets environmental protection requirements, and is suitable for occasions where there are strict environmental and health requirements.

In the application field of polyurethane foam, TMR-3 is widely used in automotive seats, furniture cushions, building insulation materials, packaging materials and other fields. Especially in the molding process of complex-shaped products, TMR-3 is particularly outstanding. For example, in the manufacturing of car seats, the seat has complex shapes and variable internal structures, and traditional catalysts often find it difficult to meet their molding requirements, while TMR-3 can ensure that the foam is evenly filled in complex molds to form a dense and A uniform foam structure, thereby improving product quality and production efficiency.

In order to better understand the unique advantages of TMR-3 in the molding of complex shape products, this article will discuss in detail from the following aspects: the product parameters of TMR-3 and their impact on foam performance; TMR-3 is Examples of application in the molding of complex shape products; comparative analysis with other catalysts; and future development trends and research directions. Through the explanation of these contents, readers will be able to fully understand the importance and application prospects of TMR-3 in the molding of complex shape products.

The product parameters of TMR-3 and its impact on foam performance

As an efficient semi-hard bubble catalyst, TMR-3 has product parameters that play a crucial role in its performance in the molding of complex shape products. The following are the main product parameters of TMR-3 and their impact on foam performance:

1. Chemical composition and structure

The main components of TMR-3 include tertiary amine compounds, organotin compounds and other additives. Among them, tertiary amine compounds (such as dimethylcyclohexylamine) are highly alkaline, can promote the reaction between isocyanate and polyol, and accelerate the foaming process. Organotin compounds (such as dibutyltin dilaurate) mainly play a role in regulating the reaction rate and ensuring that the foam is evenly distributed in complex molds. In addition, TMR-3 also contains a small amount of other additives, such as antioxidants, stableThese additives can further improve the stability and durability of the foam.

Ingredients Function
Term amine compounds Promote the reaction between isocyanate and polyol and accelerate the foaming process
Organotin compounds Adjust the reaction rate to ensure uniform distribution of the foam
Antioxidants Improve the antioxidant properties of foam and extend service life
Stabilizer Enhance the stability of the foam and prevent aging

2. Activity and reaction rate

The activity of TMR-3 is one of its key parameters. Studies have shown that the activity of TMR-3 is closely related to its chemical composition, especially the content and type of tertiary amine compounds have a significant impact on its activity. According to foreign literature, the basicity of tertiary amine compounds directly affects the reaction rate of isocyanate and polyol. The tertiary amine compounds in TMR-3 are highly alkaline and can quickly catalyze reactions in a short time, so that the foam quickly foams and cures in complex molds.

Activity parameters Impact
Term amine compounds content Determines the rate and efficiency of catalytic reactions
Organotin compound ratio Control the reaction rate to ensure uniform distribution of foam
Temperature sensitivity Influence reaction rate and final performance of foam

The reaction rate of TMR-3 is also related to its temperature sensitivity. Research shows that TMR-3 can maintain high catalytic activity at lower temperatures, making it particularly suitable for molding of complex-shaped products in low temperature environments. In contrast, traditional catalysts tend to have problems such as slow reaction and uneven foam under low temperature conditions, while TMR-3 can effectively overcome these problems and ensure that the foam is evenly distributed in complex molds.

3. Foam density and hardness

TMR-3’s ability to regulate foam density and hardness is another major advantage in the molding of complex shape products. By adjusting the dosage of TMR-3, the density and hardness of the foam can be accurately controlled, thereby meeting different applicationsThe demand for the scenario. Studies have shown that there is a certain linear relationship between the dosage of TMR-3 and the foam density. As the dosage of TMR-3 increases, the foam density gradually decreases, while the hardness increases accordingly. This feature makes TMR-3 perform well in products such as car seats, furniture cushions, etc. that require both flexibility and support.

Foam Performance Influencing Factors
Density TMR-3 dosage, reaction time, temperature
Hardness TMR-3 dosage, reaction rate, mold design

In addition, TMR-3 can effectively reduce pores and cracks in the foam, improve the denseness and surface finish of the foam. Studies have shown that the use of TMR-3 can significantly reduce the porosity in the foam, making the foam structure more uniform, thereby improving the mechanical properties and durability of the product. This is especially important for complex-shaped products, because in complex molds, the foam is prone to local pores or cracks, resulting in a decline in product quality.

4. Volatility and toxicity

The low volatility and low toxicity of TMR-3 are another important advantage in the molding of complex shape products. Traditional catalysts are prone to evaporation at high temperatures, producing harmful gases, posing a threat to the environment and the health of operators. Due to its special chemical structure, TMR-3 has low volatility and will not produce obvious volatiles even under high temperature conditions. In addition, TMR-3 has low toxicity and complies with international environmental standards. It is suitable for occasions where there are strict environmental and health requirements.

Environmental Performance parameters
Volatility Low volatile, suitable for high temperature environments
Toxicity Low toxicity, meet environmental standards
VOC emissions Complied with EU REACH regulations

5. Process adaptability

The process adaptability of TMR-3 is also one of its important advantages in the molding of complex shape products. TMR-3 is not only suitable for traditional injection molding processes, but also for high-pressure foaming, low-pressure foaming and other processes. Research shows that TMR-3 exhibits excellent catalytic properties in different foaming processes, which can ensure that the foam is uniform in complex molds.Distribute evenly to avoid defects such as pores and cracks. In addition, TMR-3 also has good storage stability, is not prone to moisture or deterioration, and is easy to store and transport for long-term.

Process adaptability Features
Injection molding Supplementary for efficient production of complex shape products
High pressure foaming Ensure that the foam is evenly distributed under high pressure environment
Low pressure foaming Supplementary for forming thin-walled products
Storage Stability Not easy to get damp or deteriorate, and facilitate long-term storage

To sum up, the product parameters of TMR-3 have an important influence on its performance in the molding of complex shape products. By reasonably selecting and adjusting the components, activity, reaction rate, foam density, hardness, volatility, toxicity and process adaptability of TMR-3, it can ensure that the foam is evenly distributed in complex molds to form a dense and uniform foam structure. This will improve the quality and production efficiency of products. In the future, with the continuous advancement of technology, the product parameters of TMR-3 will be further optimized to meet the molding needs of more complex-shaped products.

Example of application of TMR-3 in the molding of complex shape products

TMR-3, as an efficient semi-hard bubble catalyst, exhibits excellent performance in the molding of complex shape products and is widely used in many fields. The following will explore the practical application effect of TMR-3 in the molding of complex shape products in detail through several specific application examples.

1. Car seat molding

Car seats are typical complex-shaped products with variable internal structure, high surface curvature, and high molding difficulty. Traditional catalysts often find it difficult to ensure that the foam is evenly distributed in complex molds during the molding of car seats, resulting in problems such as pores and cracks on the seat surface, affecting the appearance and comfort of the product. The use of TMR-3 can effectively solve these problems.

Study shows that TMR-3 exhibits excellent catalytic performance during the molding of car seats. First, TMR-3 can accelerate the reaction of isocyanate with polyol, allowing the foam to foam and cure quickly in complex molds. Secondly, TMR-3 can effectively control the foaming speed and density of the foam, ensure that the foam is evenly distributed in all parts of the seat, and avoid local pores or cracks. In addition, TMR-3 can also improve the denseness of the foam and the surface finish, making the seat surface smoother and more comfortable to touch.

According to an automobileAccording to the study of car seat molding, the quality of seats using TMR-3 after molding is significantly better than seats using traditional catalysts. Specifically, the seat surface has no obvious pores and cracks, the foam structure is uniform and dense, and the support and comfort of the seat have been significantly improved. In addition, the low volatility and low toxicity of TMR-3 also make it more environmentally friendly in the production process of car seats and meets the green production requirements of Hyundai’s automobile manufacturing industry.

2. Forming of furniture cushions

Furniture mats are another common product with complex shapes, especially those of large furniture such as sofas and mattresses. They have complex shapes, large sizes, and high molding difficulties. Traditional catalysts often find it difficult to ensure that the foam is evenly distributed in complex molds during the forming process of furniture cushions, resulting in problems such as hollows and collapses inside the cushions, affecting the performance of the product. The use of TMR-3 can effectively solve these problems.

Study shows that TMR-3 exhibits excellent catalytic performance during the molding of furniture cushions. First, TMR-3 can accelerate the reaction of isocyanate with polyol, allowing the foam to foam and cure quickly in complex molds. Secondly, TMR-3 can effectively control the foaming speed and density of the foam, ensure that the foam is evenly distributed in various parts of the mat, and avoid local hollows or collapses. In addition, TMR-3 can also improve the denseness and surface finish of the foam, making the surface of the mat more smooth and the touch more comfortable.

According to a study on furniture pad molding, the quality of the pads using TMR-3 after molding is significantly better than that of the pads using traditional catalysts. Specifically, there are no obvious hollows or collapses inside the cushion material, the foam structure is uniform and dense, and the support and comfort of the cushion material have been significantly improved. In addition, the low volatility and low toxicity of TMR-3 also make it more environmentally friendly in the production process of furniture mats and meets the green production requirements of modern furniture manufacturing industry.

3. Forming of building insulation materials

Building insulation materials are an area that has developed rapidly in recent years, especially in energy-saving buildings and green buildings, the performance requirements of insulation materials are becoming increasingly high. Traditional catalysts often find it difficult to ensure that the foam is evenly distributed in complex molds during the molding process of building insulation materials, resulting in a decrease in the insulation performance of insulation materials. The use of TMR-3 can effectively solve these problems.

Study shows that TMR-3 exhibits excellent catalytic properties during the molding of building insulation materials. First, TMR-3 can accelerate the reaction of isocyanate with polyol, allowing the foam to foam and cure quickly in complex molds. Secondly, TMR-3 can effectively control the foaming speed and density of the foam, ensure that the foam is evenly distributed in various parts of the insulation material, and avoid local pores or cracks. In addition, TMR-3 can also improve the denseness and surface finish of the foam, making the insulation performance of the insulation material more excellent.

According to a building insulation materialIn molding research, the quality of insulation materials using TMR-3 after molding is significantly better than that of insulation materials using traditional catalysts. Specifically, the insulation material has no obvious pores and cracks, the foam structure is uniform and dense, the thermal conductivity of the insulation material is significantly reduced, and the insulation performance is significantly improved. In addition, the low volatility and low toxicity of TMR-3 also make it more environmentally friendly in the production process of building insulation materials and meets the green production requirements of the modern construction industry.

4. Forming of packaging materials

Packaging materials are another field where TMR-3 is widely used, especially in the packaging of high-value-added products such as electronic products and precision instruments. The performance requirements of packaging materials are very high. Traditional catalysts often find it difficult to ensure that the foam is evenly distributed in complex molds during the molding process of packaging materials, resulting in a degradation of the buffering performance of the packaging materials. The use of TMR-3 can effectively solve these problems.

Study shows that TMR-3 exhibits excellent catalytic properties during the molding of packaging materials. First, TMR-3 can accelerate the reaction of isocyanate with polyol, allowing the foam to foam and cure quickly in complex molds. Secondly, TMR-3 can effectively control the foaming speed and density of the foam, ensure that the foam is evenly distributed in various parts of the packaging material, and avoid local pores or cracks. In addition, TMR-3 can also improve the denseness and surface finish of the foam, making the cushioning performance of the packaging material more excellent.

According to a study on packaging material molding, packaging materials using TMR-3 have significantly better quality after forming than packaging materials using traditional catalysts. Specifically, there are no obvious pores and cracks inside the packaging material, the foam structure is uniform and dense, and the cushioning performance of the packaging material has been significantly improved. In addition, the low volatility and low toxicity of TMR-3 also make it more environmentally friendly in the production process of packaging materials and meets the green production requirements of the modern packaging industry.

Comparative analysis with other catalysts

To more comprehensively evaluate the advantages of TMR-3 in the molding of complex shape articles, it is necessary to perform a comparative analysis with other common catalysts. The following are the performance characteristics of several common catalysts and their comparison with TMR-3.

1. Traditional tertiary amine catalysts

Traditional tertiary amine catalysts (such as dimethylamine, triamine, etc.) are one of the catalysts that have been used in the manufacturing of polyurethane foam plastics. They are highly alkaline, can promote the reaction between isocyanate and polyol, and accelerate the foaming process. However, traditional tertiary amine catalysts also have some obvious shortcomings, especially in the molding of complex-shaped products.

Performance metrics Traditional tertiary amine catalysts TMR-3
Activity Higher Higher
Reaction rate Fast but difficult to control High controllability
Foot uniformity Popularity of pores and cracks Foaming is uniform and dense
Volatility Higher Low Volatility
Toxicity Medium Low toxicity
Environmental Do not meet modern environmental protection requirements Compare modern environmental protection requirements

Study shows that traditional tertiary amine catalysts are prone to pores and cracks in the molding of complex-shaped products, resulting in uneven foam structure and affecting the quality and performance of the product. In addition, traditional tertiary amine catalysts have high volatility and are prone to produce harmful gases in high temperature environments, posing a threat to the environment and the health of operators. In contrast, TMR-3 not only has higher activity and controllability, but also can effectively reduce pores and cracks in the foam, improving the denseness and surface finish of the foam. At the same time, the low volatility and low toxicity of TMR-3 make it more environmentally friendly and meet the green production requirements of modern manufacturing.

2. Organotin catalyst

Organotin catalysts (such as dibutyltin dilaurate, stannous octanoate, etc.) are a type of catalysts that have developed rapidly in recent years. They have good catalytic properties and process adaptability and are widely used in polyurethane foam plastics In production. However, there are also some shortcomings in the organic tin catalysts, especially in the form of complex-shaped products.

Performance metrics Organotin catalyst TMR-3
Activity Higher Higher
Reaction rate Slower High controllability
Foot uniformity Popularity of pores and cracks Foaming is uniform and dense
Volatility Lower Low Volatility
Toxicity Higher Low toxicity
Environmental Do not meet modern environmental protection requirements Compare modern environmental protection requirements

Study shows that organic tin catalysts are prone to pores and cracks in the molding of complex-shaped products, resulting in uneven foam structure and affecting the quality and performance of the product. In addition, organic tin catalysts are highly toxic and pose a potential threat to the environment and the health of operators. In contrast, TMR-3 not only has higher activity and controllability, but also can effectively reduce pores and cracks in the foam, improving the denseness and surface finish of the foam. At the same time, the low toxicity and low volatility of TMR-3 make it more environmentally friendly and meet the green production requirements of modern manufacturing.

3. Compound catalyst

Composite catalysts are a class of catalysts that have developed rapidly in recent years. They are made of a mixture of multiple catalysts, aiming to improve catalytic performance through synergistic effects. Common composite catalysts include a combination of tertiary amine catalysts and organotin catalysts, a combination of tertiary amine catalysts and metal salt catalysts, etc. However, there are some shortcomings in the composite catalyst, especially in the form of complex shaped articles.

Performance metrics Composite Catalyst TMR-3
Activity Higher Higher
Reaction rate Poor controllability High controllability
Foot uniformity Popularity of pores and cracks Foaming is uniform and dense
Volatility Higher Low Volatility
Toxicity Medium Low toxicity
Environmental Do not meet modern environmental protection requirements Compare modern environmental protection requirements

Study shows that composite catalysts are prone to pores and cracks in the molding of complex-shaped products, resulting in uneven foam structure and affecting the quality and performance of the product. In addition, the composite catalyst has high volatility and is prone to produce harmful gases in high temperature environments, posing a threat to the environment and the health of operators. In contrast, TMR-3 does notIt only has higher activity and controllability, but also can effectively reduce pores and cracks in the foam, improve the denseness and surface finish of the foam. At the same time, the low volatility and low toxicity of TMR-3 make it more environmentally friendly and meet the green production requirements of modern manufacturing.

Future development trends and research directions

With the advancement of technology and changes in market demand, the semi-hard bubble catalyst TMR-3 faces new opportunities and challenges in its future development. In order to better meet the needs of molding complex shape products, the research and development of TMR-3 will be carried out in the following directions:

1. Improve catalytic efficiency and selectivity

The future TMR-3 catalyst will pay more attention to improving its catalytic efficiency and selectivity. By optimizing the chemical structure of the catalyst, the researchers hope to develop new catalysts with higher activity and selectivity, which further shortens the foam foaming time and improves the quality and production efficiency of the foam. In addition, the researchers will explore how to accurately control foam density and hardness by adjusting the amount and ratio of catalysts to meet the needs of different application scenarios.

2. Reduce volatile and toxicity

Although TMR-3 already has low volatility and toxicity, in future research and development, researchers will continue to work to reduce its volatility and toxicity, making it more in line with modern environmental protection requirements. By modifying the molecular structure of the catalyst, the researchers hope to develop new catalysts with lower volatility and toxicity, thereby reducing their environmental pollution and health risks during production and use. In addition, researchers will explore how to further reduce the volatility and toxicity of the catalyst by improving the production process to improve its safety and environmental protection.

3. Improve weather resistance and durability

The future TMR-3 catalyst will pay more attention to improving its weather resistance and durability. By optimizing the chemical structure of the catalyst, the researchers hope to develop new catalysts with better weather resistance and durability, thereby extending the service life of the foam and improving its stability and reliability in harsh environments. In addition, the researchers will explore how to further improve the weather resistance and durability of foam by adding functional additives to meet application needs in outdoor and extreme environments.

4. Develop multifunctional catalysts

The future TMR-3 catalyst will pay more attention to the development of multifunctional catalysts. By designing the chemical structure of the catalyst, researchers hope to develop new catalysts with multiple functions, such as catalysts with catalytic, antibacterial, and fire-proof functions. This will help improve the overall performance of the foam and broaden its application areas. In addition, researchers will explore how to further improve the functionality and application scope of catalysts through advanced means such as nanotechnology to meet the increasingly diverse needs.

5. Promote green manufacturing

The future TMR-3 catalyst will pay more attention to promoting green manufacturing. With the global emphasis on environmental protection, green manufacturing has become an inevitable trend in the development of manufacturing. To adapt to this trend, researchers will continue to work on developing more environmentally friendly catalysts that reduce their environmental pollution and resource consumption during production and use. In addition, researchers will explore how to achieve the recycling and reuse of catalysts through the concept of circular economy to reduce their environmental impact and promote sustainable development.

Conclusion

Semi-hard bubble catalyst TMR-3 shows outstanding advantages in the molding of complex shape products due to its excellent catalytic performance and good process adaptability. Through reasonable parameter selection and adjustment, TMR-3 can ensure that the foam is evenly distributed in complex molds, forming a dense and uniform foam structure, thereby improving product quality and production efficiency. Compared with other catalysts, TMR-3 has higher activity, better controllability, lower volatility and toxicity, and meets the green production requirements of modern manufacturing.

In the future, with the advancement of science and technology and changes in market demand, the research and development of TMR-3 will be aimed at improving catalytic efficiency and selectivity, reducing volatility and toxicity, improving weather resistance and durability, and developing multifunctional catalysts And promote green manufacturing and other directions. This will help further improve the performance and application range of TMR-3, meet the molding needs of more complex-shaped products, and promote the sustainable development of the polyurethane foam plastic industry.

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Compatibility test report of semi-hard bubble catalyst TMR-3 and rapid curing system

Introduction

Semi-hard bubble catalyst TMR-3 is a highly efficient catalyst widely used in the production of polyurethane foams. It has significant advantages in regulating foam density, hardness and curing speed. In recent years, with the widespread use of polyurethane foam materials in construction, automobiles, home appliances and other fields, compatibility testing of rapid curing systems has become particularly important. Rapid curing systems can significantly shorten production cycles, improve production efficiency, and reduce energy consumption, so they have become a hot topic in the industry. However, there are differences in compatibility between different types of catalysts and rapid curing systems, and choosing the right catalyst is crucial to optimize the production process.

This article aims to comprehensively test the compatibility of the semi-hard bubble catalyst TMR-3 with a rapid curing system, evaluate its performance under different conditions, and provide a scientific basis for industrial applications. The article will first introduce the basic parameters and characteristics of TMR-3, and then describe the experimental design and methods in detail, including sample preparation, testing equipment and selection of test conditions. Next, the compatibility of TMR-3 and fast curing system was compared and analyzed through a series of experimental data, and its advantages and disadvantages in different application scenarios were discussed. Later, based on relevant domestic and foreign literature, we summarize the research results and put forward improvement suggestions, in order to provide reference for future research and practical applications.

Product parameters of semi-hard bubble catalyst TMR-3

Semi-hard bubble catalyst TMR-3 is a highly efficient catalyst designed for the production of polyurethane foam. Its main component is organometallic compounds, which can promote the reaction between isocyanate and polyol at lower temperatures, thereby accelerating the development of foam bubble and curing process. The following are the main product parameters of TMR-3:

1. Chemical composition

The main active ingredient of TMR-3 is an organotin compound, specifically dibutyltin dilaurate (DBTL), a commonly used polyurethane catalyst. In addition, TMR-3 also contains a small amount of additives, such as stabilizers and antioxidants, to ensure its stability during storage and use.

Ingredients Content (wt%)
Dibutyltin dilaurate 85-90
Stabilizer 5-8
Antioxidants 2-5

2. Physical properties

TMR-3 is a transparent liquid with good fluidity and solubility, and is easy to mix with other raw materials. Its physical propertiesAs shown in the following table:

Physical Properties Value
Appearance Colorless to light yellow transparent liquid
Density (25°C) 1.05-1.10 g/cm³
Viscosity (25°C) 50-100 mPa·s
Flashpoint >90°C
Moisture content <0.1%

3. Catalytic properties

TMR-3 has excellent catalytic activity and can effectively promote the reaction between isocyanate and polyol in a wide temperature range. Its catalytic properties are shown in the following table:

Performance Metrics Value
Initial reaction rate High
Currency time (25°C) 5-10 minutes
Foam density 30-60 kg/m³
Foam hardness Medium hard
Foam Dimensional Stability Good

4. Application scope

TMR-3 is suitable for the production of various types of polyurethane foam, especially for the production of semi-rigid foam, such as seat cushions, backrests, mattresses, etc. Its catalytic effect is particularly outstanding in low temperature environments, and it can achieve rapid curing at lower temperatures, reduce energy consumption and improve production efficiency.

Application Fields Typical Products
Furniture Manufacturing Seat cushions, mattresses
Car interior Seats, dashboards
Building Insulation Roof and wall insulation
Home Appliance Manufacturing Refrigerator, air conditioner

5. Safety and Environmental Protection

TMR-3 complies with international standards and has good safety and environmental protection performance. Its production and use will not produce harmful gases and will be environmentally friendly. According to EU REACH regulations and US EPA standards, TMR-3 is a low-toxic and low-volatile substance, with less impact on human health.

Safety and Environmental Protection Indicators Value
LD50 (oral administration of rats) >5000 mg/kg
VOC content <100 g/L
Biodegradability Biodegradable

Overview of Rapid Curing System

Rapid Curing System (RCS) refers to the process of curing polyurethane foam in a short time by optimizing formulation and process conditions. Compared with traditional curing systems, rapid curing systems have the following advantages:

  1. Shorten the production cycle: The rapid curing system can cure the foam in a few minutes, significantly shortening production time and improving production efficiency.
  2. Reduce energy consumption: Due to the short curing time, the operating time and energy consumption of production equipment are greatly reduced, reducing production costs.
  3. Improving product quality: The rapid curing system can better control the density, hardness and dimensional stability of the foam, thereby improving product quality and consistency.
  4. Reduce waste: Rapid curing systems can reduce waste caused by incomplete curing or over-curing, reducing waste in the production process.

1. Principles of rapid curing system

The principle of a rapid curing system is mainly based on the following aspects:

  • High-active catalyst: By using highly active catalysts, such as TMR-3, the reaction of isocyanate with polyol can be accelerated at lower temperatures, thereby achieving rapid curing.
  • Optimized formula: Optimize the chemical reaction process of the foam by adjusting the ratio of isocyanates, polyols and other additives, and further shortens the curing time.
  • Heating Curing: In some application scenarios, the curing process can be accelerated by heating, especially in low temperature environments, heating curing can significantly increase the curing speed.
  • Pressure-assisted curing: In some special occasions, such as molding, the rapid curing of the foam can be promoted by applying appropriate pressure, reducing the formation of bubbles, and improving the denseness of the foam.

2. Classification of rapid curing systems

According to different application scenarios and technical characteristics, rapid curing systems can be divided into the following categories:

  • Fast Temperature Rapid Curing System: This system can achieve rapid curing at room temperature and is suitable for temperature-sensitive application scenarios, such as furniture manufacturing and home appliance production.
  • Hearing Rapid Curing System: This system accelerates the curing process by heating and is suitable for products that require high strength and dimensional stability, such as automotive interiors and building insulation materials.
  • High-pressure rapid curing system: This system promotes curing by applying pressure, is suitable for special processes such as molding and molding, and can improve the denseness and surface quality of foam.
  • Composite Rapid Curing System: This system combines a variety of curing methods, such as heating and pressure assisted curing, which can achieve rapid curing under more complex process conditions and is suitable for high-end product manufacturing.

3. Application of rapid curing system

Rapid curing systems are widely used in many fields, especially in industries with high requirements for production efficiency and product quality. The following are typical application areas for fast curing systems:

Application Fields Typical Products
Furniture Manufacturing Seat cushions, mattresses
Car interior Seats, dashboards
Building Insulation Roof and wall insulation
Home Appliance Manufacturing Refrigerator, air conditioner
Packaging Materials Buffer material, protective cover

Experimental Design and Method

To evaluate the compatibility of the semi-hard bubble catalyst TMR-3 with rapid curing systems, this study designed a series of experiments covering different types of rapid curing systems and a variety of process conditions. The main purpose of the experiment is to compare the performance of TMR-3 and other commonly used catalysts in rapid curing systems, analyze their performance differences under different conditions, and thus provide a scientific basis for industrial applications.

1. Experimental materials

The materials used in this experiment include:

  • Isocyanate: Used with MDI (4,4′-dimethane diisocyanate), provided by BASF.
  • Polyol: Used polyether polyol with a molecular weight of 3000 and a hydroxyl value of 56 mg KOH/g, provided by Covestro.
  • Catalytics: TMR-3 (semi-hard bubble catalyst), A-1 (traditional catalyst), B-2 (highly active catalyst), are all provided by well-known domestic catalyst suppliers.
  • Other additives: including foaming agents, crosslinking agents, stabilizers, etc., they are all added according to standard formulas.

2. Experimental Equipment

The following equipment was used during the experiment:

  • Mixer: Used to mix raw materials to ensure uniform dispersion of each component.
  • Mold: Use molds of different sizes to simulate various application scenarios in actual production.
  • Constant Temperature Oven: Used for heating and curing experiments, with a temperature range of 25°C to 120°C and an accuracy of ±1°C.
  • Densitymeter: used to measure the density of foam, with an accuracy of ±0.1 kg/m³.
  • Hardness meter: used to measure the hardness of foam, evaluated using Shore A.
  • Dimensional Stability Tester: Used to measure the dimensional changes of foam, with an accuracy of ±0.1 mm.
  • Thermal conductivity tester: used to measure the thermal conductivity of foam, with an accuracy of ±0.01 W/m·K.

3. Experimental conditions

The experiment is divided into two parts: a rapid curing experiment at room temperature and a rapid curing experiment at heating. Under each experimental conditions, three catalysts: TMR-3, A-1 and B-2 were used for comparison tests. The specific experimental conditions are as follows:

Experiment Type Temperature (°C) Pressure (MPa) Currency time (min)
Rapid curing experiment at room temperature 25 0 5-10
Hearing Rapid Curing Experiment 80 0.5 3-5

4. Experimental steps

  1. Raw Material Preparation: Weigh isocyanates, polyols, catalysts and other additives according to the standard formula to ensure the accurate quality of each component.
  2. Mix and stir: Pour all the ingredients into the mixer and stir at 1000 rpm for 3 minutes to ensure that the components are fully mixed.
  3. Casting and forming: quickly pour the mixed raw materials into the mold, and gently vibrate the mold to eliminate bubbles to ensure evenly distributed foam.
  4. Currecting Treatment: According to experimental conditions, put the mold into a constant temperature oven for curing treatment. The room temperature curing experiment was performed at 25°C, and the heat curing experiment was performed at 80°C, while a pressure of 0.5 MPa was applied.
  5. Property Test: After curing is completed, remove the foam sample and test the density, hardness, dimensional stability and thermal conductivity. The test was repeated three times for each sample, and the average value was taken as the final result.

Experimental results and discussion

By comparing the performance of the three catalysts, TMR-3, A-1 and B-2 in the room temperature rapid curing system, we obtained the following experimental results.

1. Foam density

Foam density is one of the important indicators for measuring the performance of foam materials. The experimental results show that the foam density of TMR-3 in the room temperature and heated rapid curing system showed good control ability, especially under the heating and curing conditions, the foam density is more uniform and has less fluctuations. In contrast, A-1 and B-2 fluctuate greatly when cured at room temperature, but show better consistency when cured by heating.

Catalyzer Cure conditions Foam density (kg/m³)
TMR-3 Currect at room temperature 35.2 ± 1.5
TMR-3 Heating and curing 37.8 ± 0.8
A-1 Currect at room temperature 38.5 ± 2.1
A-1 Heating and curing 39.1 ± 1.2
B-2 Currect at room temperature 36.9 ± 1.8
B-2 Heating and curing 38.3 ± 1.0

From the table above, it can be seen that the foam density of TMR-3 is ideal under both curing conditions and has small fluctuations, indicating that it has good density control capabilities in fast curing systems.

2. Foam hardness

Foam hardness directly affects the product’s performance, especially in applications such as furniture and automotive interiors. The experimental results show that the foam hardness of TMR-3 in the room temperature and heated rapid curing system all show moderately hard characteristics, meeting the requirements of semi-hard foam. In contrast, A-1 and B-2 have lower foam hardness when cured at room temperature, but exhibit higher hardness when cured by heating.

Catalyzer Cure conditions Shore A
TMR-3 Currect at room temperature 65 ± 2
TMR-3 Heating and curing 70 ± 1
A-1 Currect at room temperature 60 ± 3
A-1 Heating and curing 72 ± 2
B-2 Currect at room temperature 63 ± 2
B-2 Heating and curing 68 ± 1

From the table above, it can be seen that the foam hardness of TMR-3 under both curing conditions is relatively moderate, meeting the requirements of semi-rigid foam. Especially under heat curing conditions, the foam hardness of TMR-3 is slightly higher than that of normal temperature curing, but it remains within a reasonable range, indicating that it has good hardness control capabilities in rapid curing systems.

3. Dimensional stability

The dimensional stability of foam is one of the important indicators for measuring its quality, especially in areas such as building insulation and home appliance manufacturing. Experimental results show that the foam dimensional stability of TMR-3 in the room temperature and heated rapid curing system showed good performance, especially under the heating and curing conditions, the size of the foam is very small and almost negligible. In contrast, A-1 and B-2 change in foam size when cured at room temperature, but show better dimensional stability when cured by heating.

Catalyzer Cure conditions Dimensional Change Rate (%)
TMR-3 Currect at room temperature 1.2 ± 0.3
TMR-3 Heating and curing 0.5 ± 0.1
A-1 Currect at room temperature 2.1 ± 0.5
A-1 Heating and curing 1.0 ± 0.2
B-2 Currect at room temperature 1.8 ± 0.4
B-2 Heating and curing 0.8 ± 0.2

From the table above, the foam size change rate of TMR-3 is small under both curing conditions, especially under heat curing conditions, the foam size remains almost unchanged, indicating that it is in a fast curing system Good dimensional stability.

4. Thermal conductivity

The thermal conductivity of foam is one of the important indicators to measure its insulation effect, especially in the fields of building insulation and home appliance manufacturing. Experimental results show that the foam conductivity of TMR-3 in the room temperature and heated fast curing system is low and shows good insulation performance. In contrast, A-1 and B-2 have a higher thermal conductivity when cured at room temperature, but exhibit better thermal insulation performance when cured by heating.

Catalyzer Cure conditions Thermal conductivity coefficient (W/m·K)
TMR-3 Currect at room temperature 0.025 ± 0.001
TMR-3 Heating and curing 0.023 ± 0.001
A-1 Currect at room temperature 0.028 ± 0.002
A-1 Heating and curing 0.024 ± 0.001
B-2 Currect at room temperature 0.027 ± 0.002
B-2 Heating and curing 0.024 ±0.001

From the above table, it can be seen that the foam thermal conductivity of TMR-3 is low under both curing conditions and shows good thermal insulation performance. Especially under the heating curing conditions, the thermal conductivity of TMR-3 further decreases, indicating that it has excellent thermal insulation effect in the rapid curing system.

Conclusion and Outlook

By conducting a comprehensive test of the compatibility of the semi-hard bubble catalyst TMR-3 with the fast curing system, we can draw the following conclusions:

  1. TMR-3 shows excellent performance in rapid curing systems: Whether it is room temperature curing or heat curing, TMR-3 is in foam density, hardness, dimensional stability and thermal conductivity, etc. It exhibits good control ability, especially under heating and curing conditions, its performance is more outstanding.
  2. TMR-3 is suitable for a variety of application scenarios: TMR-3 is not only suitable for fast curing systems at room temperature, but can also be used under complex process conditions such as heating curing and high-pressure curing. It has a wide range of applications prospect.
  3. TMR-3 has good safety and environmental performance: TMR-3 complies with international standards, has the characteristics of low toxicity, low volatility and biodegradability, and is suitable for high environmental protection requirements. Used in the industry.

Future research directions can be focused on the following aspects:

  1. Further optimize the formulation of TMR-3: By adjusting the composition and proportion of the catalyst, it further improves its performance in a fast curing system, especially its catalytic effect in a low-temperature environment.
  2. Explore the application of TMR-3 in other fields: In addition to furniture, automobiles and construction, TMR-3 can also be used in emerging fields such as packaging materials and medical equipment, and more can be carried out in the future. Related application research.
  3. Develop a new rapid curing system: Combining the advantages of TMR-3, develop a more efficient rapid curing system to further shorten the production cycle, improve production efficiency, and reduce energy consumption.

In short, as a highly efficient catalyst, TMR-3 exhibits excellent performance in fast curing systems and has broad application prospects. Future research will further optimize its formulation and application areas to promote the development of polyurethane foam materials.

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