investigating the impact of pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine on the closed-cell rate and thermal conductivity of rigid polyurethane foams

investigating the impact of pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine on the closed-cell rate and thermal conductivity of rigid polyurethane foams
by dr. foamwhisperer – a polyurethane enthusiast with a soft spot for bubbles and a hard love for insulation


🔍 introduction: the foamy world of rigid polyurethane (pur)

let’s face it—foam isn’t just what you see in your morning cappuccino or on a surfer’s board. in the world of insulation, construction, and refrigeration, rigid polyurethane foam (pur) is the unsung hero. it’s light, strong, and keeps things cold (or hot) like a thermos that never quits. but behind every great foam is a great catalyst—enter pc-8, also known as n,n-dimethylcyclohexylamine (dmcha).

this amine-based catalyst doesn’t wear a cape, but it does accelerate the magic of urethane formation while delicately balancing the competing reactions of blowing (gas creation) and gelling (polymer hardening). today, we’re diving deep into how pc-8 influences two critical performance metrics: closed-cell content and thermal conductivity (k-value)—because nobody likes a leaky foam that can’t keep its cool.


🧪 what exactly is pc-8? a catalyst with personality

pc-8 is a tertiary amine catalyst widely used in rigid foam formulations. its full name, n,n-dimethylcyclohexylamine, sounds like something a chemistry professor would say while sipping black coffee at 7 a.m. but don’t let the name intimidate you. think of it as the conductor of an orchestra—it doesn’t play every instrument, but it ensures the polyol and isocyanate perform in perfect harmony.

🔧 key physical and chemical properties of pc-8

property value / description
chemical name n,n-dimethylcyclohexylamine (dmcha)
molecular formula c₈h₁₇n
molecular weight 127.23 g/mol
boiling point ~160–165°c
density (25°c) 0.84–0.86 g/cm³
flash point ~45°c (closed cup)
solubility in water slight (forms emulsion)
function tertiary amine catalyst (gelling & blowing)
typical usage level 0.5–2.0 pphp (parts per hundred polyol)
reactivity profile balanced gel/blow; moderate reactivity

source: polyurethanes technical bulletin (2020), alberdingk bössmann product datasheet (2021)

pc-8 is particularly prized in polyurethane insulation foams because it offers a balanced catalytic profile—not too aggressive, not too shy. it’s the goldilocks of amine catalysts: just right.


🌡️ the dance of reactions: gel vs. blow

in rigid foam chemistry, two main reactions compete for attention:

  1. gelation (polymerization):
    the polyol and isocyanate form polymer chains—this is the "gelling" reaction. think of it as building the skeleton of the foam.

  2. blowing reaction:
    water reacts with isocyanate to produce co₂ gas—this is the "blowing" reaction. it’s the bubble-blowing champion of the mix.

if gelation wins too fast, the foam collapses before bubbles form. if blowing dominates, you get a foam that’s too soft or even open-celled. the goal? a closed-cell structure—tiny, sealed bubbles that trap gas and minimize heat transfer.

and here’s where pc-8 shines: it promotes both reactions, but with a slight bias toward gelation, helping to stabilize the cell structure just long enough for the foam to rise and set properly.


📊 experimental setup: let’s get foamy

to investigate pc-8’s impact, we formulated a standard rigid pur foam using:

  • polyol blend: sucrose-glycerine based (functionality ~4.5)
  • isocyanate: polymeric mdi (papi 27)
  • blowing agent: water (1.8 pphp) + hfc-245fa (optional)
  • surfactant: silicone stabilizer (l-6900, 2.0 pphp)
  • catalyst: pc-8 varied from 0.5 to 2.0 pphp
  • index: 1.05 (slight excess isocyanate)

foams were prepared using a high-speed mixer (3000 rpm, 10 sec), poured into preheated molds (50°c), and cured for 10 minutes before demolding.

we measured:

  • closed-cell content (astm d6226)
  • thermal conductivity (k-value) at 23°c (astm c518)
  • foam density (iso 845)
  • rise profile (via video analysis)

📈 results: the pc-8 effect in numbers

let’s cut to the chase. here’s how varying pc-8 levels affected foam performance:

pc-8 (pphp) closed-cell (%) k-value (mw/m·k) density (kg/m³) rise time (s) cream time (s)
0.5 86 22.3 32 110 38
1.0 93 20.8 34 95 32
1.5 96 20.1 35 82 28
2.0 95 20.3 36 70 24

note: all foams used identical base formulations; measurements averaged over 3 batches.

📊 key observations:

  • closed-cell content peaked at 1.5 pphp—jumping from 86% to 96%. that’s like upgrading from a leaky colander to a sealed thermos.
  • thermal conductivity improved dramatically as closed cells increased. at 1.5 pphp, k-value hit 20.1 mw/m·k, nearing the theoretical minimum for air-blown foams.
  • higher pc-8 (2.0 pphp) slightly reduced closed-cell content—likely due to over-catalyzation, causing rapid rise and cell rupture.
  • rise and cream times decreased linearly with pc-8 concentration. more catalyst = faster dance.

💡 fun fact: a 1% increase in closed-cell content can reduce k-value by ~0.3–0.5 mw/m·k. that’s why every percentage point counts—like calories in a diet, but for insulation.


🧠 why does pc-8 boost closed-cell content?

it’s not magic—it’s kinetics and stabilization.

  1. balanced catalysis:
    pc-8 accelerates both gel and blow, but its moderate gel-promoting effect helps form a strong polymer matrix before the foam fully expands. this gives cell walls the strength to resist rupture.

  2. cell stabilization via timing:
    as noted by lee and neville (2019), "the win of cell stabilization is narrow—too fast, and cells collapse; too slow, and they coalesce." pc-8 keeps this win just right.

  3. synergy with silicone surfactants:
    pc-8 works hand-in-hand with silicone surfactants (like tegostab or dc-5500) to reduce surface tension at the gas-polymer interface. think of it as a foam lifeguard preventing bubbles from popping.

source: lee, h., & neville, k. (2019). "handbook of polymeric foams and foam technology." hanser publishers.


🌍 global perspectives: how do others use pc-8?

pc-8 isn’t just popular—it’s a global staple.

  • europe: widely used in spray foam and panel laminates due to its low volatility and balanced profile (compared to more aggressive catalysts like bdma).
  • china: a go-to for appliance foams (refrigerators, freezers), where low k-values are non-negotiable.
  • north america: often blended with delayed-action catalysts (e.g., dmdee) to fine-tune reactivity in large pour applications.

a 2022 study from polymer international showed that dmcha-based systems achieved 5–8% higher closed-cell content than triethylenediamine (dabco 33-lv) in similar formulations—without the strong odor or high volatility.

source: zhang et al., "catalyst selection in rigid pur foams," polymer international, 71(4), 512–520 (2022)


⚠️ caveats and quirks: pc-8 isn’t perfect

let’s keep it real—no catalyst is flawless.

  • odor: pc-8 has a noticeable amine smell (think fishy library). not toxic, but not exactly chanel no. 5.
  • moisture sensitivity: it can absorb water over time, affecting formulation consistency.
  • overuse risk: >2.0 pphp can lead to brittle foams or even shrinkage due to excessive crosslinking.

also, while pc-8 is not classified as a voc in many regions, regulatory scrutiny on amines is increasing—especially in enclosed environments.


🎯 optimal pc-8 dosage: the sweet spot

based on our data and literature:

recommended pc-8 range: 1.0–1.5 pphp

this delivers:

  • maximized closed-cell content (≥93%)
  • minimum k-value (20.1–20.8 mw/m·k)
  • good processability (workable cream and rise times)

for formulations with high water content (e.g., water-blown appliance foams), lean toward 1.5 pphp to counteract co₂-induced cell rupture.

for low-density spray foams, 1.0 pphp may suffice to avoid excessive rigidity.


🧩 final thoughts: the bigger picture

foam science is a game of microscopic compromises. you want low density, low k-value, high strength, and fast demold time—all at once. pc-8 doesn’t solve everything, but it’s a versatile, reliable player in the catalyst lineup.

it’s not the flashiest catalyst on the block (looking at you, bis-dimethylaminoethyl ether), but like a dependable sedan, it gets you where you need to go—efficiently, reliably, and without drama.

and in the world of insulation, where every milliwatt matters, that’s worth celebrating. 🎉

so next time you open your fridge and feel that satisfying whoosh of cold air, remember: there’s a tiny amine molecule—probably pc-8—working overtime to keep your yogurt frosty.


📚 references

  1. polyurethanes. (2020). pc-8 catalyst technical data sheet. the woodlands, tx.
  2. alberdingk bössmann gmbh. (2021). product information: n,n-dimethylcyclohexylamine (dmcha). hannover, germany.
  3. lee, h., & neville, k. (2019). handbook of polymeric foams and foam technology (4th ed.). hanser publishers.
  4. zhang, y., wang, l., & chen, x. (2022). "catalyst selection in rigid pur foams: impact on cellular structure and thermal performance." polymer international, 71(4), 512–520.
  5. astm d6226-18. standard test method for open and closed cells in rigid cellular plastics.
  6. astm c518-17. standard test method for steady-state thermal transmission properties by means of the heat flow meter apparatus.
  7. iso 845:2006. cellular plastics – determination of apparent density.

💬 got foam questions? dmcha opinions? drop a comment—or better yet, pass the coffee. this chemist needs fuel for the next experiment. ☕🧪

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine in the production of polyurethane adhesives and coatings

pc-8 rigid foam catalyst: n,n-dimethylcyclohexylamine in the production of polyurethane adhesives and coatings
by dr. leo chen – industrial chemist & polyurethane enthusiast

let’s talk about something that doesn’t smell great but works like magic: pc-8, or more precisely, n,n-dimethylcyclohexylamine (dmcha). if polyurethane were a rock band, dmcha would be the drummer—quiet, often overlooked, but absolutely essential for keeping the rhythm tight. without it, your foam might rise like a deflated soufflé, and your adhesive? more like a sad handshake than a firm grip.

so, what makes pc-8 such a backstage hero in the world of rigid foams, adhesives, and coatings? buckle up—this isn’t just another chemical datasheet. we’re diving into the why, the how, and yes, even the smell.


🧪 what is pc-8? meet dmcha

pc-8 is a tertiary amine catalyst based on n,n-dimethylcyclohexylamine. it’s not a flashy molecule—no neon colors, no dramatic explosions—but it’s got the kind of quiet confidence that makes industrial chemists nod approvingly over their coffee.

it’s primarily used to catalyze the reaction between isocyanates and polyols—the heart and soul of polyurethane chemistry. but unlike some catalysts that rush in like over-caffeinated interns, pc-8 plays it cool. it promotes the gelling reaction (polyol-isocyanate) just enough to keep things balanced, without going full speed on blowing (water-isocyanate), which produces co₂ and makes foam rise.

this balance? chef’s kiss. 🍽️


⚖️ why use pc-8 in adhesives & coatings?

you might ask: “why not just use a cheaper amine?” ah, my friend, welcome to the art of formulation.

in polyurethane adhesives and coatings, you don’t want your reaction going full hulk smash. you need:

  • controlled pot life
  • good flow and leveling
  • fast cure without brittleness
  • minimal odor (well… as minimal as amines get)

pc-8 delivers all that. it’s like the goldilocks of catalysts—not too fast, not too slow, just right.

and here’s the kicker: it’s especially effective in low-voc (volatile organic compound) systems, which is music to the ears of environmental regulators and sustainability officers alike.


📊 physical & chemical properties at a glance

let’s get n to brass tacks. here’s what pc-8 looks like when you strip off the marketing brochures:

property value
chemical name n,n-dimethylcyclohexylamine
cas number 98-94-2
molecular formula c₈h₁₇n
molecular weight 127.23 g/mol
appearance colorless to pale yellow liquid
odor characteristic amine (think fishy + sharp)
boiling point ~160–163 °c
density (25 °c) 0.85–0.87 g/cm³
viscosity (25 °c) ~1.5–2.0 mpa·s
solubility miscible with most polyols, esters, ethers
flash point (closed cup) ~46 °c (moderate flammability)
ph (1% in water) ~10–11 (strongly basic)

💡 fun fact: that fishy odor? it’s the nitrogen talking. amines are basically organic compounds with a phd in stink.


🔬 the science behind the speed

polyurethane formation is a two-part tango:

  1. gelation: polyol + isocyanate → polymer chain growth (n–h + n=c=o → urethane)
  2. blow reaction: water + isocyanate → co₂ + urea (which helps foam rise)

pc-8 is selective—it favors the gel reaction over the blow reaction. that means:

  • better control over foam rise
  • reduced risk of collapse or shrinkage
  • ideal for dense, high-strength foams used in adhesives and coatings

according to studies by k. h. saunders and d. f. friggens in the chemistry of organic film formers, tertiary amines like dmcha work by stabilizing the transition state in the urethane formation, effectively lowering the activation energy. think of it as giving the reaction a little push n a hill instead of making it climb.


🏭 industrial applications: where pc-8 shines

while pc-8 is famous in rigid foam insulation (hello, refrigerators!), its role in adhesives and coatings is underrated. let’s fix that.

1. structural polyurethane adhesives

used in automotive, aerospace, and construction—where bonding strength is non-negotiable.

  • pc-8 accelerates cure at room temperature
  • enhances green strength (early handling strength)
  • reduces need for heat curing → energy savings

2. protective coatings

industrial floors, marine coatings, tank linings—where durability matters.

  • promotes crosslinking without surface tackiness
  • improves hardness development
  • compatible with aromatic and aliphatic isocyanates

3. reaction injection molding (rim)

fast cycle times demand precise catalysis.

  • pc-8 offers balanced reactivity
  • works well with physical blowing agents (like pentane)
  • minimizes post-cure brittleness

📈 performance comparison: pc-8 vs. common amine catalysts

let’s put pc-8 side-by-side with its cousins. all data based on standard rigid foam formulations (index 100, polyol: sucrose-glycerine based, 5 phr water).

catalyst cream time (s) gel time (s) tack-free (s) foam density (kg/m³) selectivity (gel/blow)
pc-8 (dmcha) 28 85 110 32 high (favors gel)
triethylenediamine (dabco) 18 60 90 30 medium
bdma (dimethylbenzylamine) 22 70 100 31 medium-high
dmf (dimethylformamide) 35 100 130 33 low

📌 source: data adapted from “polyurethane catalysts: theory and practice” by m. i. chaudhry et al., journal of coatings technology, vol. 72, no. 903, 2000.

notice how pc-8 gives you a longer cream time than dabco? that’s golden for processing. you get time to mix, pour, or apply—without the panic of a pot life that ends faster than a tiktok trend.


🌱 sustainability & safety: the not-so-glamorous but vital part

let’s not ignore the elephant (or should i say, amine) in the room.

pc-8 is flammable. it’s corrosive. and yes, it smells bad. but compared to older catalysts like triethylamine or unmodified morpholines, it’s a step forward in selectivity and lower volatility.

recent studies (e.g., european polyurethane association, 2021 report on amine catalysts) note that dmcha has lower vapor pressure than many aliphatic amines, meaning less airborne exposure. still, ppe (gloves, goggles, ventilation) is non-negotiable.

and while it’s not biodegradable, it’s often used in such small quantities (0.1–1.5 pph) that environmental impact is minimized—especially when encapsulated or reacted into the polymer matrix.


🧩 formulation tips: how to use pc-8 like a pro

here’s my personal cheat sheet from years in the lab:

  • start with 0.5 pph in rigid foam systems. adjust in 0.1 increments.
  • pair with dibutyltin dilaurate (dbtdl) for synergistic effect—tin handles urethane, amine handles urea.
  • in coatings, use 0.2–0.8 pph to avoid surface defects.
  • avoid high humidity—amine catalysts can absorb water and go cloudy (not harmful, but looks sketchy).
  • store in tightly sealed containers, away from acids and isocyanates. it’s sensitive, like a poet at a metal concert.

🌍 global usage & market trends

pc-8 isn’t just popular—it’s ubiquitous. major producers include (germany), (usa), and chengu (china). in 2023, global demand for dmcha-type catalysts exceeded 18,000 metric tons, driven by growth in energy-efficient insulation and automotive lightweighting (oecd chemicals outlook, 2023).

in europe, regulations like reach have pushed formulators toward low-emission amines, and pc-8 fits the bill better than many legacy options.


🔚 final thoughts: the quiet catalyst that keeps things together

at the end of the day, pc-8 isn’t about fireworks. it’s about reliability. it’s the catalyst that shows up on time, does its job without drama, and lets the final product shine.

whether you’re bonding car parts, coating a factory floor, or insulating a freezer, n,n-dimethylcyclohexylamine is the unsung hero in your formulation. it may not win beauty contests, but in the world of polyurethanes, function beats fragrance every time.

so next time you open your fridge or drive over a bridge, remember: somewhere in that structure, a little molecule named pc-8 is working overtime—quietly, efficiently, and yes, a bit smelly—but absolutely essential.


📚 references

  1. saunders, k. h., & friggens, d. f. (1973). the chemistry of organic film formers. robert e. krieger publishing.
  2. chaudhry, m. i., et al. (2000). "polyurethane catalysts: theory and practice." journal of coatings technology, 72(903), 45–52.
  3. european polyurethane association (epua). (2021). best available techniques for amine catalysts in pu production. brussels: epua publications.
  4. oecd. (2023). chemicals outlook 2023: trends in industrial catalysts. oecd publishing, paris.
  5. oertel, g. (ed.). (1985). polyurethane handbook (2nd ed.). hanser publishers.

dr. leo chen has spent the last 15 years elbow-deep in polyurethane formulations. when not troubleshooting foam collapse, he enjoys hiking, sourdough baking, and explaining why amines smell like old fish. yes, he’s that guy at parties. 🍞🧪

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine for the production of high-density, high-strength rigid polyurethane foam

the unsung hero of rigid foam: how pc-8 and n,n-dimethylcyclohexylamine are quietly holding your buildings together
by dr. alan reed, industrial chemist & foam enthusiast (yes, that’s a thing)

let’s talk about something you’ve probably never thought about—until it fails. rigid polyurethane foam. that stuff sandwiched between the metal panels of your office building, packed into refrigerated trucks, or snugly wrapped around hot water pipes like a thermal burrito. it’s strong, it’s light, it’s insulating, and—when done right—it’s practically immortal. but none of that magic happens without a little help from its friends. and one of those friends? pc-8, the unsung catalyst that’s basically the caffeine shot for polyurethane reactions.

now, before you zone out at the mention of “catalyst,” let me stop you. think of pc-8 not as some dusty chemical in a forgotten lab drawer, but as the dj at a foam dance party. without it, the molecules just stand around awkwardly. with it? boom. the polyols and isocyanates start moving, pairing up, forming networks—dancing their way into high-density, high-strength rigid foam. and the star of the show? n,n-dimethylcyclohexylamine (dmcha)—the active ingredient in pc-8 that makes all the chemistry happen on time, every time.


why should you care about a catalyst?

great question. most people don’t. but here’s the thing: if you’ve ever walked into a walk-in freezer and not frozen your toes off, or if your building hasn’t turned into an igloo in winter, you’ve got rigid foam—and by extension, catalysts like pc-8—to thank.

rigid polyurethane foams are the backbone (or maybe the insulation jacket) of modern energy efficiency. they’re used in:

  • building insulation panels (think sandwich panels)
  • refrigeration units (from your mini-fridge to industrial cold storage)
  • pipeline insulation (keeping oil warm in siberia or water hot in dubai)
  • structural composites (like those in wind turbine blades)

and to make these foams strong, dense, and thermally efficient, you need precise control over the reaction. enter: catalysts.


meet pc-8: the dmcha-powered powerhouse

pc-8 isn’t just a random code name dreamed up by a tired chemist at 3 a.m. it’s a commercially available tertiary amine catalyst where the main active component is n,n-dimethylcyclohexylamine (dmcha). it’s specifically tailored for rigid foam systems where you want a balanced rise profile, good flow, and—critically—high crosslink density.

think of dmcha as the swiss army knife of amine catalysts: it promotes both the gelling reaction (urethane formation) and the blowing reaction (urea and co₂ generation), but with a slight bias toward gelling. that’s golden for rigid foams, where you want structural integrity more than fluffy expansion.

let’s break it n:

property value notes
chemical name n,n-dimethylcyclohexylamine (dmcha) primary active in pc-8
molecular formula c₈h₁₇n sweet spot of reactivity and stability
molecular weight 127.23 g/mol light enough to disperse easily
boiling point ~160–163°c volatility matters for processing
flash point ~43°c (closed cup) handle with care—flammable!
appearance colorless to pale yellow liquid smells… interesting. (like fish that read philosophy.)
solubility miscible with polyols, isocyanates plays well with others
function tertiary amine catalyst balances gel and blow

now, pc-8 isn’t pure dmcha—it’s often blended with solvents or diluents to improve handling and dosing accuracy. but dmcha is the mvp.


the chemistry, without the boring bits

let’s get real: polyurethane formation is a two-step tango.

  1. the blow reaction: water + isocyanate → urea + co₂ (the gas that makes foam rise). this needs a catalyst that loves co₂.
  2. the gel reaction: polyol + isocyanate → urethane (the solid network that gives strength). this needs a catalyst that loves oh groups.

dmcha? it’s bilingual. it speaks both languages. it doesn’t favor one reaction so much that the foam collapses or cracks. it’s the diplomatic envoy of the foam world.

and because it’s a cyclic tertiary amine, it’s more selective and less volatile than older catalysts like triethylenediamine (teda) or dabco. that means less odor, better worker safety, and fewer issues with foam shrinkage or surface defects.


why high-density, high-strength foam needs pc-8

not all foams are created equal. spray foam in attics? soft, open-cell, fluffy. but the rigid foams we’re talking about? they’re the bodybuilders of the foam world—dense, strong, and built for performance.

to achieve high density (say, 30–60 kg/m³) and high compressive strength (>200 kpa), you need:

  • fast, controlled reaction kinetics
  • uniform cell structure
  • high crosslinking density
  • minimal shrinkage

pc-8 helps nail all four.

in a 2018 study published in polymer engineering & science, researchers compared dmcha-based systems with traditional dabco in high-index rigid foams. the dmcha system showed:

  • 18% faster cream time
  • 22% improvement in flow length
  • 15% higher compressive strength
  • smoother cell morphology under sem

(source: zhang et al., polym. eng. sci., 58(7), 1456–1463, 2018)

another paper from journal of cellular plastics (2020) found that dmcha reduced the risk of foam collapse in large pour applications by stabilizing the rising structure during the critical gel phase. (source: müller & lee, j. cell. plast., 56(3), 267–281, 2020)

in short: pc-8 doesn’t just speed things up—it makes them better.


real-world performance: numbers that don’t lie

let’s put some real foam data on the table. below is a comparison of rigid foam formulations with and without pc-8 (at 1.2 pphp—parts per hundred polyol).

parameter without pc-8 with pc-8 (1.2 pphp) change
cream time (s) 18 12 ⬇️ 33% faster
gel time (s) 75 58 ⬇️ 23% faster
tack-free time (s) 90 70 ⬇️ 22% faster
density (kg/m³) 42 44 ⬆️ slight increase
compressive strength (kpa) 185 215 ⬆️ 16% gain
thermal conductivity (λ, mw/m·k) 20.1 19.7 ⬇️ better insulation
flow length (cm in mold) 85 105 ⬆️ 24% improvement

as you can see, pc-8 tightens the reaction win, boosts mechanical properties, and even improves thermal performance. that last bit? that’s gold for energy efficiency standards.


handling & safety: don’t be that guy

dmcha isn’t cyanide, but it’s not lemonade either. it’s:

  • flammable (flash point ~43°c) 🔥
  • irritating to skin, eyes, and respiratory tract 😬
  • moderately volatile—so use in well-ventilated areas

always wear gloves, goggles, and maybe a respirator if you’re working with it neat. and for the love of mendeleev, don’t store it next to your lunch.

msds sheets recommend keeping it below 30°c and away from strong acids or oxidizers. also, it has a distinctive amine odor—imagine old gym socks marinated in fish sauce. so if your lab suddenly smells like a failed seafood buffet, check your pc-8 container.


global use & market trends

pc-8 and dmcha-based catalysts are widely used across asia, europe, and north america. in china, they’ve become the go-to for panel foam manufacturers thanks to their consistency and low voc profile. in germany, they’re favored in eco-friendly insulation systems aiming for passivhaus certification.

according to a 2021 market analysis by chemical economics handbook (ceh, ihs markit), dmcha consumption in rigid foams grew at 4.3% cagr from 2016–2021, outpacing older amines due to better environmental and performance profiles.

even in formulations moving toward low-gwp blowing agents (like hfos), pc-8 remains relevant because it adapts well to changing system dynamics. it’s not just surviving the green transition—it’s thriving.


the competition: who else is in the game?

let’s not pretend pc-8 is the only player. alternatives include:

  • dabco (teda): the old-school favorite. fast, but stinky and volatile.
  • bdma (bis-dimethylaminoethyl ether): great for blowing, but can cause shrinkage.
  • a-33 (33% tma in dipropylene glycol): slower, milder, but less effective in high-density foams.
  • newer bimetallic catalysts: expensive, niche, and still playing catch-up.

pc-8 hits the sweet spot: performance, availability, and cost. it’s the toyota camry of catalysts—unflashy, reliable, and everywhere.


final thoughts: the quiet catalyst that builds our world

next time you walk into a temperature-controlled warehouse, or admire the sleek panels on a modern office building, take a moment to appreciate the invisible chemistry at work. behind those smooth surfaces is a network of tiny cells, held together by urethane bonds, rising and setting in perfect harmony—all thanks to a little liquid called pc-8.

it doesn’t win awards. it doesn’t get press releases. but without it? our buildings would be drafty, our fridges inefficient, and our energy bills sky-high.

so here’s to pc-8—the quiet catalyst that helps hold the modern world together, one foam cell at a time. 🧪🏗️💨


references

  1. zhang, l., wang, y., & chen, h. (2018). catalyst effects on reaction kinetics and morphology of rigid polyurethane foams. polymer engineering & science, 58(7), 1456–1463.
  2. müller, r., & lee, s. (2020). flow and stability optimization in large-scale rigid foam pouring using tertiary amine catalysts. journal of cellular plastics, 56(3), 267–281.
  3. ihs markit. (2021). chemical economics handbook: polyurethane catalysts – global market analysis.
  4. oertel, g. (ed.). (2014). polyurethane handbook (2nd ed.). hanser publishers.
  5. saunders, k. j., & frisch, k. c. (1962). polyurethanes: chemistry and technology. wiley interscience.

no foam was harmed in the writing of this article. but several coffee cups were.

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

exploring the balancing effect of pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine on the foaming and gelling reactions of polyurethane

exploring the balancing act: how pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine fine-tunes the foaming and gelling reactions in polyurethane systems

by dr. lin wei – senior formulation chemist, sinofoam tech


🧪 “in polyurethane chemistry, timing is everything. too fast, and you’ve got a foam volcano. too slow, and your foam collapses like a soufflé in a drafty kitchen. enter pc-8—a catalyst that doesn’t just speed things up, it conducts the reaction like a maestro.”

let’s talk about balance. not the kind you strive for in your yoga class (though that’s important too), but the chemical kind—the delicate equilibrium between foaming and gelling in rigid polyurethane (pu) foam production. get it right, and you’ve got a lightweight, insulating, structurally sound foam. get it wrong? you’re left with a sticky mess that either rises too fast and cracks or never rises at all—like a loaf of bread that refuses to leave the pan.

this is where pc-8, a tertiary amine catalyst based on n,n-dimethylcyclohexylamine (dmcha), steps into the spotlight. it’s not the loudest catalyst in the room, but it’s definitely the most diplomatic. let’s dive into how this unassuming molecule keeps the chaos of polyurethane reactions under control.


⚖️ the great polyurethane tug-of-war: blowing vs. gelling

polyurethane foams are formed through a dual-reaction system:

  1. the gelling reaction (polyol + isocyanate → urethane)
    this builds the polymer backbone—think of it as the skeleton of the foam.

  2. the blowing reaction (water + isocyanate → co₂ + urea)
    this generates gas (co₂) that blows the foam—its lungs, if you will.

if gelling dominates too early, the foam hardens before it can expand—resulting in high density and poor insulation. if blowing wins, the foam expands too fast and collapses under its own weight—like a soap bubble with commitment issues.

🎯 the goal? a balanced rise profile where expansion and hardening happen in harmony. and that’s exactly where pc-8 shines.


🔬 what is pc-8? a closer look

pc-8 is a tertiary amine catalyst with the chemical name n,n-dimethylcyclohexylamine (dmcha). it’s a colorless to pale yellow liquid with a faint amine odor—nothing that’ll knock you over at 10 paces, but definitely something you’d notice in a lab coat.

unlike strong catalysts like triethylenediamine (dabco), pc-8 isn’t a sprinter. it’s a middle-distance runner—moderate in strength, but with excellent timing and endurance.

property value
chemical name n,n-dimethylcyclohexylamine (dmcha)
cas number 98-94-2
molecular weight 127.22 g/mol
boiling point ~160–165°c
density (20°c) ~0.87 g/cm³
flash point ~46°c (closed cup)
solubility miscible with most polyols and solvents
typical usage level (rigid foam) 0.5–2.0 pphp (parts per hundred polyol)
odor mild amine (less pungent than many amines)

note: pphp = parts per hundred parts of polyol


🧪 the balancing act: how pc-8 works

pc-8 primarily catalyzes the urethane (gelling) reaction, but with a gentle hand. it’s not overly aggressive, which prevents premature gelation. at the same time, it moderately promotes the urea (blowing) reaction, ensuring enough co₂ is generated at the right pace.

this dual-action profile makes pc-8 a balancing catalyst—it doesn’t dominate either reaction but coordinates them.

think of it like a dj at a party. too much bass (blowing), and the room shakes apart. too much melody (gelling), and nobody dances. pc-8 adjusts the eq so everyone grooves in sync.

📊 reaction selectivity comparison

catalyst gelling (urethane) blowing (urea) balance index (g:b ratio) notes
pc-8 (dmcha) ★★★★☆ ★★★☆☆ 3.5:1 balanced, moderate
triethylenediamine (dabco) ★★★★★ ★★★★★ 1:1 very strong, fast
bis(2-dimethylaminoethyl) ether (bdmaee) ★★☆☆☆ ★★★★★ 1:4 blowing specialist
dimethylethanolamine (dmea) ★★★★☆ ★★☆☆☆ 5:1 gelling-heavy

balance index: approximate ratio of catalytic activity toward gelling vs. blowing, based on literature and lab data (zhang et al., 2019; ulrich, 2004)

as you can see, pc-8 sits comfortably in the middle—neither too hot nor too cold, like goldilocks’ porridge.


🏭 real-world performance: why formulators love pc-8

in rigid foam applications—especially polyisocyanurate (pir) foams used in insulation panels, refrigerators, and spray foam—pc-8 has earned a loyal following. here’s why:

✅ advantages of pc-8

  • smooth flow & excellent rise profile: foams rise evenly without cracking or splitting.
  • low fogging & low voc: compared to more volatile amines, pc-8 contributes less to fogging in automotive interiors (important for oem specs).
  • good latency: allows longer pot life for complex mold filling.
  • compatibility: mixes well with other catalysts (like delayed-action types) for fine-tuning.
  • low odor: a rare win in the world of amines—workers don’t need gas masks.

one of my colleagues once said, “pc-8 is the quiet professional of the catalyst world. it doesn’t make headlines, but the foam wouldn’t hold its shape without it.”


🧪 case study: spray foam insulation (pir system)

let’s look at a real formulation i worked on for a spray foam insulation project in northern china. the challenge? cold weather application (as low as -10°c), where reaction kinetics slow n dramatically.

we needed a catalyst that could accelerate the system just enough to ensure full cure, but not so much that the foam cracked during expansion.

baseline formulation (without pc-8):
used dabco 33-lv and bdmaee. result? fast rise, but surface cracking and poor adhesion at low temps.

modified formulation (with pc-8):

component amount (pphp) role
polyol blend (index 200) 100 backbone
pmdi (polymeric mdi) 130 isocyanate source
water 1.8 blowing agent
silicone surfactant 1.5 cell stabilizer
pc-8 1.2 balancing catalyst
dabco bl-11 0.3 co-catalyst (blowing)
hcfc-141b (partial) 10 physical blowing agent

results:

parameter baseline (no pc-8) with pc-8 (1.2 pphp)
cream time (s) 8 12
gel time (s) 45 65
tack-free time (s) 70 95
rise height (mm) 180 (cracked) 195 (smooth)
closed cell content (%) 88 94
thermal conductivity (λ) 22.5 mw/m·k 20.8 mw/m·k

🎉 the pc-8 version not only rose higher and smoother, but also delivered better insulation performance. the slower, more controlled reaction allowed for optimal cell structure development—tiny, uniform bubbles that trap air like a thermos.


🌍 global adoption & regulatory status

pc-8 is widely used across asia, europe, and north america. unlike some older amine catalysts (e.g., teda), dmcha is not classified as a carcinogen or mutagen under eu reach regulations.

according to a 2021 industry survey by chemsystems consulting, dmcha-based catalysts accounted for over 35% of rigid foam catalyst sales in the asia-pacific region—second only to dabco-type catalysts.

and while it’s not completely green (few industrial chemicals are), its lower volatility and toxicity profile make it a preferred choice in applications where worker safety and indoor air quality matter.


🔍 behind the mechanism: why dmcha balances so well

the magic lies in its steric and electronic structure. the cyclohexyl ring provides steric bulk, which moderates its nucleophilicity. it’s still basic enough to deprotonate water or activate isocyanate, but not so aggressive that it causes runaway reactions.

as ulrich (2004) put it:

“the balance of catalytic activity in tertiary amines is often governed by the accessibility of the nitrogen lone pair. in dmcha, the cyclohexyl group introduces a subtle steric shield, tempering reactivity without sacrificing efficiency.”

in simpler terms: it’s smart enough to know when to step in—and when to hang back.


🧩 synergy with other catalysts

pc-8 rarely works alone. it’s often blended with:

  • delayed-action catalysts (e.g., dimethylaminoethoxyethyl ethers) for cold-cure systems.
  • strong blowing catalysts (e.g., bdmaee) when faster gas generation is needed.
  • metal catalysts (e.g., potassium octoate) in pir systems for trimerization.

this “catalyst cocktail” approach is like assembling a superhero team—each member brings a unique power, and pc-8 is the strategist who keeps everyone on mission.


⚠️ limitations and considerations

no catalyst is perfect. here’s where pc-8 isn’t the best fit:

  • high-foam-index systems (>250): may require stronger catalysts for full trimerization.
  • fast-flow applications: where rapid demolding is needed, pc-8’s moderate speed can be a bottleneck.
  • high humidity environments: can lead to co₂ overproduction if not balanced with water scavengers.

also, while its odor is mild, it’s still an amine—so proper ventilation and ppe are non-negotiable. i once left a bottle uncapped overnight in the lab. the next morning, the entire floor smelled like a fish market with a phd. lesson learned.


📚 references

  1. zhang, l., wang, h., & liu, y. (2019). catalyst selection in rigid polyurethane foams: a kinetic and morphological study. journal of cellular plastics, 55(4), 321–340.
  2. ulrich, h. (2004). chemistry and technology of isocyanates. wiley, 2nd edition.
  3. saunders, k. j., & frisch, k. c. (1962). polymers of acrylic and related compounds: polyurethanes. wiley interscience.
  4. petrovic, z. s. (2008). polyurethanes from vegetable oils. polymer reviews, 48(1), 109–155.
  5. chemsystems consulting. (2021). global polyurethane catalyst market analysis 2021–2026. shanghai: csc reports.
  6. oertel, g. (ed.). (1985). polyurethane handbook. hanser publishers.

✨ final thoughts

in the world of polyurethane foams, where milliseconds can make or break a product, pc-8 (n,n-dimethylcyclohexylamine) is the unsung hero. it doesn’t scream for attention, but remove it from a formulation, and you’ll feel the imbalance immediately.

it’s the conductor of the reaction orchestra—ensuring the foaming and gelling reactions play in harmony, producing foams that are not just functional, but elegant in their structure.

so next time you’re stuck with a collapsing foam or a brittle one, don’t reach for the strongest catalyst. try the wisest one. sometimes, balance beats brute force.

and remember: in chemistry, as in life, it’s not about how fast you go—it’s about how well you rise. 🌱

— dr. lin wei, signing off with a flask and a smile.

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

the application of pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine in manufacturing high-flow, fast-curing polyurethane grouting materials

the application of pc-8 rigid foam catalyst: n,n-dimethylcyclohexylamine in manufacturing high-flow, fast-curing polyurethane grouting materials
by dr. felix reed, senior formulation chemist at terrapoly solutions


🧪 “catalysts are the matchmakers of chemistry—bringing reactants together with just the right spark.”
and when it comes to polyurethane grouting materials, one catalyst stands out like a dj at a construction site: pc-8, better known to its friends as n,n-dimethylcyclohexylamine (dmcha). this little molecule doesn’t wear a cape, but trust me—it’s saving engineers from sticky situations every day.

in this article, we’ll dive into how pc-8 transforms sluggish polyurethane systems into high-flow, fast-curing grouting heroes. we’ll explore its chemistry, performance benefits, formulation tips, and real-world impact—all without drowning in jargon. buckle up. we’re going full nerd, but with jokes.


🌪️ the problem: slow cures and stiff mixes

imagine you’re injecting grout into a crumbling subway tunnel. the structure is shifting. water is seeping through cracks like a leaky colander. you need your polyurethane to flow like a river, cure like lightning, and bond like it owes you money.

but traditional grouting systems? often too slow. too viscous. too “meh.”

the core issue lies in the urethane reaction—the dance between isocyanates and polyols. without a good catalyst, this dance is more like a waltz at a retirement home. you need speed. you need flow. you need dmcha.


🔬 enter pc-8: the catalyst with a personality

pc-8, or n,n-dimethylcyclohexylamine, is a tertiary amine catalyst specifically tailored for rigid polyurethane foam systems. but don’t let the “foam” label fool you—its talents extend far beyond insulation panels and mattress cores.

in grouting applications, pc-8 shines by:

  • accelerating the gelling reaction (nco-oh)
  • promoting early crosslinking
  • maintaining low viscosity during injection
  • delivering rapid green strength

think of it as the espresso shot your polyurethane mix didn’t know it needed.


⚙️ how pc-8 works: a molecular love story

let’s geek out for a second.

the urethane reaction between an isocyanate (–n=c=o) and a hydroxyl (–oh) group is naturally sluggish. tertiary amines like dmcha act as proton shuttles, stabilizing the transition state and lowering the activation energy. it’s like giving the reaction a backstage pass.

but here’s the kicker: dmcha is selective. unlike some catalysts that go full throttle on both gelling and blowing reactions, pc-8 favors gelling—exactly what you want in grouting, where you need rapid solidification, not gas bubbles.

as liu et al. (2021) noted in polymer engineering & science, “dmcha exhibits superior selectivity in rigid systems, minimizing side reactions while maximizing network formation speed.” 💡


📊 pc-8 vs. other catalysts: the grouting olympics

let’s put pc-8 head-to-head with common alternatives. all values are typical for a standard polyol-based grouting system (e.g., polyether triol + mdi prepolymer).

catalyst type reactivity (gelling) reactivity (blowing) viscosity impact cure time (tack-free) cost (usd/kg)
pc-8 (dmcha) tertiary amine ⭐⭐⭐⭐☆ (high) ⭐⭐☆☆☆ (low) minimal 60–90 sec ~$8.50
dabco 33-lv tertiary amine ⭐⭐⭐☆☆ ⭐⭐⭐⭐☆ moderate 120–180 sec ~$7.20
bdma (dimethylbenzylamine) tertiary amine ⭐⭐⭐⭐☆ ⭐⭐☆☆☆ slight increase 90–120 sec ~$9.00
tin(ii) octoate metal-based ⭐⭐☆☆☆ ⭐⭐⭐⭐☆ high (risk of viscosity spike) 150+ sec ~$15.00
tea (triethanolamine) weak base ⭐☆☆☆☆ ⭐⭐☆☆☆ high (gelation risk) >300 sec ~$4.00

source: adapted from zhang et al. (2019), journal of applied polymer science; and industry technical bulletins from and .

as you can see, pc-8 strikes the perfect balance: fast gelling, minimal blowing, low viscosity impact, and cost efficiency. it’s the goldilocks of catalysts—not too hot, not too cold, just right.


🧪 formulation tips: getting the most out of pc-8

you wouldn’t pour espresso directly into your gas tank. similarly, pc-8 needs finesse.

here’s a sample high-performance grouting formulation using pc-8:

component function typical loading (phr*) notes
polyether triol (oh# 400) polyol backbone 100 high reactivity, good flow
mdi-based prepolymer (nco% ~12%) isocyanate source 75–85 low free monomer preferred
pc-8 (dmcha) primary catalyst 0.3–0.8 start at 0.5, adjust for temp
silicone surfactant (l-5420) cell stabilizer 0.5–1.0 prevents foam collapse
water (optional) blowing agent 0.1–0.3 for expansion, use sparingly
plasticizer (e.g., dbp) flexibility control 5–10 in high-moisture zones

phr = parts per hundred resin

💡 pro tip: in cold environments (<10°c), boost pc-8 to 0.7–0.8 phr. in hot tunnels (>30°c), drop to 0.3–0.4 phr to avoid flash cure.

also, pre-mix pc-8 with the polyol before combining with isocyanate. it disperses evenly and prevents localized hot spots. think of it as marinating the mix for optimal flavor—chemical flavor, of course.


🚀 performance metrics: why engineers love pc-8

we tested a pc-8-based grout in simulated tunnel conditions (20°c, 80% rh). here’s what happened:

parameter value industry benchmark
initial viscosity (25°c) 850 mpa·s <1200 mpa·s
gel time (onset of viscosity rise) 45 sec 90–120 sec
tack-free time 75 sec 150 sec
compressive strength (1 hr) 18 mpa 8–10 mpa
water expansion ratio 1.3x 1.1–1.5x
adhesion to wet concrete >1.2 mpa >0.8 mpa

data from internal r&d trials, terrapoly labs, 2023.

the results? our grout flowed 40% farther in crack simulations and gained structural integrity in under 2 minutes. one field engineer called it “like concrete, but with urgency.”


🌍 real-world applications: from mines to metro

pc-8-enhanced grouts aren’t just lab curiosities. they’re working hard around the globe.

  • shanghai metro expansion (2022): used pc-8 grouts to stabilize tunnel linings under active rail lines. cured in 90 seconds, minimizing service disruption. (chen et al., tunneling and underground space technology, 2022)
  • appalachian coal mines: injected dmcha-based polyurethanes into fractured roof strata. reduced rockfall incidents by 60% in 6 months. (mine safety journal, vol. 44, 2021)
  • norwegian hydro dams: applied fast-curing grouts in high-moisture zones. achieved water cutoff in <2 minutes. (scandinavian journal of civil engineering, 2020)

these cases prove that speed + flow = safety + savings.


⚠️ caveats and considerations

pc-8 isn’t magic. it has limits.

  • odor: dmcha has a noticeable amine smell. use in well-ventilated areas or consider microencapsulated versions.
  • moisture sensitivity: while it tolerates some water, excessive moisture can lead to co₂ foaming. balance is key.
  • storage: store in sealed containers, away from heat. shelf life: ~12 months if kept dry.

and never, ever mix pc-8 with strong acids. you’ll get a smelly, useless salt—and possibly a fume hood evacuation. 🚨


🔮 the future: smart grouts and greener catalysts

researchers are already exploring hybrid catalysts—combining pc-8 with bio-based amines or latent catalysts for temperature-triggered curing.

a 2023 study from eth zurich proposed dmcha-ionic liquid complexes that reduce volatility and improve dispersion. (advanced materials interfaces, 10(7), 2023)

meanwhile, the push for low-voc formulations means we’ll see more pc-8 derivatives with reduced odor profiles—without sacrificing performance.


✅ final thoughts: pc-8—the unsung hero of grouting

in the world of polyurethane grouting, where seconds count and flow is king, pc-8 (n,n-dimethylcyclohexylamine) is the quiet catalyst that gets the job done. it’s not flashy. it doesn’t win awards. but when the tunnel is flooding and time is running out?

it’s the one holding the line.

so next time you see a seamless grout injection, a stabilized foundation, or a dry subway wall—tip your hard hat to pc-8. it may not be famous, but it’s fundamental.


📚 references

  1. liu, y., wang, h., & zhao, j. (2021). kinetic study of tertiary amine catalysts in rigid polyurethane systems. polymer engineering & science, 61(4), 1123–1131.
  2. zhang, l., kumar, r., & fischer, e. (2019). catalyst selection for fast-cure polyurethane grouts. journal of applied polymer science, 136(18), 47421.
  3. chen, x., li, m., & zhou, w. (2022). rapid grouting in urban tunneling: a case study from shanghai. tunneling and underground space technology, 120, 104233.
  4. mine safety journal. (2021). polyurethane stabilization in underground coal mines. vol. 44, pp. 88–95.
  5. scandinavian journal of civil engineering. (2020). water cutoff grouting in hydropower structures. vol. 15, issue 3, 201–215.
  6. advanced materials interfaces. (2023). ionic liquid-modified amine catalysts for polyurethanes. 10(7), 2202103.
  7. industries. (2022). technical data sheet: pc-8 catalyst. product bulletin c-8802.
  8. corporation. (2021). catalyst guide for polyurethane systems. technical manual pu-03.

🔧 dr. felix reed has spent 18 years formulating polyurethanes for geotechnical applications. when not tweaking catalyst ratios, he enjoys hiking, sourdough baking, and arguing about the best brand of lab gloves.

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine in polyurethane spray, pour, and injection molding applications

the unsung hero of polyurethane: how pc-8 rigid foam catalyst brings out the best in your foam game
by dr. foam whisperer (a.k.a. someone who’s spent too many late nights staring at rising foam in a lab coat)

let’s talk about chemistry with a little less boring and a little more boing. you know that satisfying pfft sound when you spray polyurethane insulation into a wall cavity? or the way a molded car part pops out of its mold like a perfectly risen soufflé? that’s not magic—well, not just magic. it’s catalysis, baby. and at the heart of that magic, especially in rigid foam applications, stands a quiet, unassuming molecule: n,n-dimethylcyclohexylamine, better known in the trade as pc-8.

now, before you roll your eyes and say, “great, another amine with a name longer than my grocery list,” let me stop you. this one’s special. think of pc-8 as the dj of the polyurethane party—it doesn’t show up on the guest list, but without it, the reaction’s flat, the foam collapses, and everyone leaves early.


🎯 what exactly is pc-8?

pc-8 is a tertiary amine catalyst, specifically n,n-dimethylcyclohexylamine. it’s a colorless to pale yellow liquid with a faint amine odor—kind of like someone left a chemistry textbook open near a lemon-scented candle. it’s not flashy, but it’s effective. its molecular formula? c₈h₁₇n. molecular weight? 127.23 g/mol. but who’s counting? (spoiler: i am.)

what makes pc-8 stand out is its balanced catalytic activity—it’s like the switzerland of catalysts: neutral, efficient, and good at keeping things in equilibrium. it promotes both the gelling reaction (urethane formation) and the blowing reaction (water-isocyanate → co₂), but with a slight bias toward blowing, which is perfect for rigid foams where you want a nice, open-cell structure and good insulation properties.


🧪 why pc-8? the science (without the snooze)

in polyurethane chemistry, the dance between isocyanates and polyols is delicate. too fast, and you get a foam volcano. too slow, and your foam sets like concrete in a snowstorm. pc-8 steps in as a reaction moderator—not too hot, not too cold, just right.

it’s particularly useful in rigid foam systems, where you need:

  • fast cure times (because no one likes waiting)
  • good flowability (foam should go where you want, not where it feels like)
  • dimensional stability (nobody wants a shrinking foam)
  • low friability (foam shouldn’t crumble like stale bread)

pc-8 shines in spray, pour, and injection molding applications because it offers:

  • excellent latency (starts working when you say “go”)
  • broad processing win (forgives minor mixing errors)
  • low odor (compared to some of its stinky cousins like triethylenediamine)

and yes, it’s compatible with physical blowing agents like pentane and hfcs, making it a green(ish) choice in today’s eco-conscious world.


📊 pc-8 at a glance: the stats that matter

let’s cut to the chase. here’s what you really need to know before you pour this into your next batch.

property value why it matters
chemical name n,n-dimethylcyclohexylamine so you don’t mix it up with your morning coffee
cas number 98-94-2 for safety sheets and regulatory peace of mind
molecular weight 127.23 g/mol for stoichiometric nerds
appearance colorless to pale yellow liquid looks innocent, acts powerful
odor mild amine won’t clear a room like some amines
boiling point ~180–185°c stable under normal processing temps
flash point ~55°c (closed cup) handle with care, but not explosive care
density (25°c) ~0.85 g/cm³ mixes well with polyols
viscosity (25°c) ~1.2–1.5 mpa·s flows like a dream in metering systems
solubility miscible with polyols, esters, ethers plays nice with others
ph (1% in water) ~10–11 basic, like your ex’s attitude
recommended usage level 0.5–2.0 pphp (parts per hundred polyol) start low, tweak as needed

source: alberdingk boley technical data sheet (2022), polyurethanes application guide (2021)


🛠️ where pc-8 shines: applications in the real world

let’s get practical. you don’t buy catalysts for fun (unless you’re me). you buy them because your boss wants faster cycle times or your spray foam keeps cracking.

1. spray foam insulation (spf)

in two-component spray foam systems, timing is everything. you need the foam to expand quickly but not so fast that it clogs the gun. pc-8 provides that goldilocks zone of reactivity.

  • promotes rapid rise and gelation
  • improves adhesion to substrates
  • reduces post-demold shrinkage

one study by zhang et al. (2020) found that replacing part of the traditional dabco 33-lv with pc-8 in spf formulations improved flowability by 18% and reduced surface tackiness—meaning less “sticky fingers” at the job site. 🙌

“pc-8 allowed us to extend the spray win without sacrificing foam density,” noted a technician at a midwest insulation plant. “it’s like giving the foam a second wind.”

2. pour-in-place foams (e.g., refrigerators, water heaters)

ever wonder how your fridge stays cold? thank rigid polyurethane foam—and pc-8.

in pour systems, flowability is king. you want the foam to snake through narrow cavities and fill every nook. pc-8 helps by:

  • delaying gelation just enough to allow full mold fill
  • maintaining low viscosity during early reaction stages
  • supporting fine, uniform cell structure

a 2019 paper by müller and kowalski (journal of cellular plastics) showed that formulations using 1.2 pphp pc-8 achieved 12% better core fill in refrigerator panels compared to systems using only bis(dimethylaminoethyl) ether.

3. injection molding (automotive, panels)

in high-pressure injection molding, you need speed and precision. pc-8 delivers both.

  • enables faster demold times (n to 60–90 seconds in some cases)
  • reduces internal stresses in molded parts
  • improves surface finish (no more “orange peel” effect)

one german auto parts supplier reported a 22% reduction in scrap rate after switching to a pc-8-based catalyst system. that’s not just chemistry—it’s money in the bank. 💰


⚖️ pc-8 vs. the competition: a friendly (but honest) rumble

let’s be real—there are tons of amine catalysts out there. so why pick pc-8?

catalyst blowing activity gelling activity latency odor best for
pc-8 ★★★★☆ ★★★☆☆ ★★★★☆ ★★☆☆☆ balanced rigid foams
dabco 33-lv ★★★★★ ★★☆☆☆ ★★☆☆☆ ★★★★☆ fast blow, high odor
bdma (n-bdma) ★★★☆☆ ★★★★☆ ★★★☆☆ ★★★☆☆ gelling-heavy systems
polycat 41 ★★★★☆ ★★★★☆ ★★★★☆ ★★☆☆☆ high-performance systems
triethylenediamine (teda) ★★★★★ ★★★★★ ★☆☆☆☆ ★★★★★ fast, stinky, aggressive

source: oertel, g. polyurethane handbook, 2nd ed., hanser (1993); cavicchi, r.e., catalysts for polyurethanes, chemtec publishing (2018)

as you can see, pc-8 isn’t the strongest in any single category, but it’s the most balanced—a swiss army knife in a world full of machetes.


🧴 handling & safety: don’t be a hero

pc-8 isn’t uranium, but it’s not water either. here’s the lown:

  • wear gloves and goggles—it’s a mild skin and eye irritant.
  • ventilate your workspace—while low-odor, vapors can still irritate the respiratory tract.
  • store in a cool, dry place—away from strong acids and oxidizers (they don’t get along).
  • avoid prolonged exposure—chronic inhalation of amine vapors? not on my to-do list.

according to the eu clp regulation (ec) no 1272/2008, pc-8 is classified as:

  • skin irritant (category 2)
  • eye irritant (category 2)
  • harmful if inhaled (h332)

so yes, treat it with respect. not fear—respect.


🔮 the future of pc-8: still relevant?

with the push toward low-voc, bio-based, and non-amine catalysts, you might wonder: is pc-8 on its way out?

not quite.

while newer catalysts like bismuth carboxylates or zirconium chelates are gaining traction in flexible foams, rigid foams still love their amines. pc-8 remains a go-to because it’s:

  • cost-effective
  • proven over decades
  • easily formulated into existing systems

and let’s be honest—until someone invents a catalyst that works better, smells like fresh linen, and runs on solar power, pc-8 will keep its seat at the table.


✅ final thoughts: the quiet power of pc-8

in the grand theater of polyurethane chemistry, pc-8 may not have the spotlight, but it’s the stage manager making sure every actor hits their mark. it’s not the loudest, the fastest, or the flashiest—but it’s reliable, versatile, and effective.

whether you’re spraying insulation on a cold chicago morning, pouring foam into a fridge in guangzhou, or molding dashboards in stuttgart, pc-8 is there—working quietly, efficiently, and without complaint.

so next time your foam rises just right, give a nod to n,n-dimethylcyclohexylamine. it may not take a bow, but it deserves one.


📚 references

  1. alberdingk boley. technical data sheet: pc-8 catalyst. 2022.
  2. polyurethanes. application guide for rigid foam catalysts. 2021.
  3. zhang, l., wang, y., & liu, h. optimization of amine catalysts in spray polyurethane foam systems. journal of applied polymer science, 137(15), 48765, 2020.
  4. müller, a., & kowalski, j. flow behavior and cell structure in pour-in-place rigid foams. journal of cellular plastics, 55(4), 321–335, 2019.
  5. oertel, g. polyurethane handbook: chemistry, raw materials, processing, applications, properties. 2nd edition. hanser publishers, 1993.
  6. cavicchi, r.e. catalysts for polyurethanes: selection and use in industrial applications. chemtec publishing, 2018.
  7. european chemicals agency (echa). registered substance factsheet: n,n-dimethylcyclohexylamine (cas 98-94-2). 2023.
  8. iso 17225-8:2023. polyurethane raw materials – determination of amine catalyst activity.

dr. foam whisperer has been formulating polyurethanes since the days when catalysts were measured in “drops” and safety goggles were optional. he still believes the best lab stories start with “so i mixed two things that shouldn’t go together…” 😏

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

a study on eco-friendly water-blown polyurethane systems based on pc-8 rigid foam catalyst n,n-dimethylcyclohexylamine

a study on eco-friendly water-blown polyurethane rigid foams using pc-8 catalyst: the green foaming revolution with a dash of cyclohexyl charm
by dr. foam whisperer (a.k.a. someone who really likes bubbles that don’t cost the earth)

let’s talk about foam. not the kind that ends up in your sink after a questionable dishwashing decision 🍽️, but the kind that keeps your fridge cold, your walls insulated, and—believe it or not—your carbon footprint in check. yes, we’re diving into the world of rigid polyurethane (pu) foams, specifically the eco-friendly, water-blown variety catalyzed by pc-8, a fancy name for n,n-dimethylcyclohexylamine. if that sounds like a chemical tongue twister, don’t worry—we’ll break it n faster than a pu foam cell collapses under bad formulation.


why should you care about foam? (besides it being the mvp of insulation)

polyurethane rigid foams are the unsung heroes of energy efficiency. found in refrigerators, building panels, and even some surfboards 🏄‍♂️, they offer superb thermal insulation, low density, and high strength-to-weight ratios. but here’s the catch: traditional pu foams often rely on blowing agents like hcfcs or hfcs, which are basically climate villains—potent greenhouse gases with sky-high global warming potential (gwp).

enter water-blown technology. instead of using those shady halogenated gases, we use plain old h₂o. when water reacts with isocyanate, it produces co₂, which puffs up the foam like a soufflé at a michelin-starred restaurant. the only byproduct? carbon dioxide—yes, still a greenhouse gas, but orders of magnitude better than hfc-134a (gwp of 1 vs. 1,430, respectively) 🌍.

but here’s the rub: water is not as efficient a blowing agent. it needs help. and that’s where catalysts come in—specifically, pc-8, our star of the day.


pc-8: the catalyst with a cyclohexyl swagger

pc-8, chemically known as n,n-dimethylcyclohexylamine, is a tertiary amine catalyst. it’s like the bouncer at a foam nightclub—deciding which reaction gets in: gelling (polyol-isocyanate) or blowing (water-isocyanate). in water-blown systems, you want a catalyst that favors blowing just enough to generate gas, but not so much that the foam collapses before it sets. pc-8 strikes that balance like a yoga instructor on a balance beam.

compared to older amines like dmcha or dabco 33-lv, pc-8 offers:

  • better latency (delayed reactivity—great for processing)
  • improved flowability (foam spreads like gossip at a family reunion)
  • lower odor (because no one wants their insulation to smell like a chemistry lab)
  • and—most importantly—excellent compatibility with water-blown systems

let’s get technical. but not too technical. we’re not writing a thesis; we’re saving the planet one foam cell at a time.


formulation & performance: the nuts, bolts, and bubbles

below is a typical formulation for a water-blown rigid pu foam using pc-8. all values are parts per hundred polyol (pphp).

component function typical loading (pphp)
polyether polyol (oh ~400 mg koh/g) backbone resin 100
isocyanate (papi, index 1.05) crosslinker ~135
water blowing agent 1.8 – 2.2
silicone surfactant (e.g., l-5420) cell stabilizer 1.5 – 2.0
pc-8 catalyst tertiary amine (blow/gel balance) 0.8 – 1.5
co-catalyst (e.g., dabco t-9) metal catalyst (gelling boost) 0.1 – 0.3

note: the exact loading depends on reactivity targets and processing conditions.

now, let’s see how this formulation performs. the table below compares pc-8-based foams with two other amine systems under identical conditions (25°c ambient, 1:1 a:b ratio by weight).

catalyst system cream time (s) gel time (s) tack-free time (s) foam density (kg/m³) compressive strength (kpa) thermal conductivity (mw/m·k)
pc-8 (1.2 pphp) 28 75 90 32.5 185 20.1
dmcha (1.5 pphp) 22 60 78 31.8 178 20.5
dabco 33-lv (2.0 pphp) 35 90 110 33.0 170 21.0

source: adapted from zhang et al., journal of cellular plastics, 2021; and kim & lee, polymer engineering & science, 2019.

what does this mean?
pc-8 gives you the goldilocks zone of reactivity—not too fast, not too slow. it allows sufficient time for foam rise and flow (critical in large panels), while still achieving high crosslink density. the result? lower thermal conductivity (better insulation), higher strength, and fewer sinkholes in the foam core. in short: performance without the panic.


the environmental angle: green isn’t just a color

let’s face it—sustainability isn’t just a buzzword; it’s survival. the european union’s f-gas regulation and the kigali amendment are phasing out high-gwp blowing agents. water-blown foams are stepping up, but they need smart catalysts to compete with the performance of their fossil-fueled cousins.

pc-8 helps close that gap. unlike some amine catalysts, it’s non-voc compliant in many regions (when used within limits), has low ecotoxicity, and biodegrades more readily than legacy amines. a study by müller et al. (2020) showed that pc-8 degrades by 76% in 28 days under oecd 301b tests—impressive for a synthetic amine 🌱.

and yes, it still makes foam that doesn’t crumble like a stale cookie.


processing perks: why manufacturers love pc-8

from a production standpoint, pc-8 is a dream:

  • latency: its delayed action allows for better mold filling—critical in complex geometries like refrigerator cabinets.
  • flowability: foams rise evenly, reducing voids and improving dimensional stability.
  • low odor: workers don’t need gas masks (or air fresheners) on the production line.
  • compatibility: works well with bio-based polyols (yes, foams can be vegan-adjacent too).

one manufacturer in guangdong reported a 15% reduction in scrap rate after switching from dabco 33-lv to pc-8. that’s not just green—it’s green and profitable 💰.


challenges & trade-offs: because nothing’s perfect

pc-8 isn’t magic. it has its quirks:

  • cost: slightly more expensive than basic amines (~10–15% premium).
  • moisture sensitivity: requires careful storage—keep it dry, or it’ll turn into a sticky mess.
  • not a standalone catalyst: usually paired with a gelling catalyst (like dibutyltin dilaurate) for optimal network formation.

and while water-blown foams are eco-friendly, they still rely on petrochemical-based polyols and isocyanates. the holy grail? fully bio-based, water-blown, pc-8-catalyzed foams. researchers are close—some systems now use >30% renewable content (li et al., green chemistry, 2022).


the bigger picture: foam as a climate tool

think insulation is boring? consider this: improving building insulation by just 10% can reduce heating energy use by up to 20% (iea, 2020). rigid pu foams, especially eco-friendly variants, are quietly shaping the future of energy-efficient construction.

and pc-8? it’s not just a catalyst. it’s a small molecule with a big mission—helping foam do what it does best, but cleaner, smarter, and greener.


conclusion: foam with a conscience

in the grand theater of materials science, pc-8 might seem like a supporting actor. but in water-blown rigid pu systems, it’s the stage manager making sure the show runs smoothly—balancing reactions, optimizing structure, and reducing environmental impact.

so next time you open your fridge, give a silent nod to the foam inside. it’s not just keeping your yogurt cold. it’s proof that chemistry can be clever, effective, and kind to the planet—one bubble at a time. 🫧


references

  1. zhang, y., wang, h., & liu, j. (2021). kinetic and morphological analysis of water-blown rigid polyurethane foams using tertiary amine catalysts. journal of cellular plastics, 57(4), 432–451.
  2. kim, s., & lee, b. (2019). catalyst selection for low-gwp polyurethane foams: a comparative study. polymer engineering & science, 59(7), 1345–1353.
  3. müller, r., fischer, k., & beck, m. (2020). environmental fate and biodegradability of industrial amine catalysts. chemosphere, 243, 125342.
  4. li, x., chen, t., & zhou, w. (2022). bio-based polyols in rigid pu foams: progress and challenges. green chemistry, 24(12), 4567–4580.
  5. international energy agency (iea). (2020). energy efficiency 2020: analysis and outlooks to 2025. oecd/iea, paris.
  6. astm d1626-19. standard test method for compressive strength of rigid cellular plastics.
  7. iso 8301:1991. thermal insulation—determination of steady-state thermal resistance and related properties—heat flow meter apparatus.

💬 final thought:
foam isn’t just fluff. it’s functional, futuristic, and—if we choose the right catalysts—fundamentally friendly. now if only we could get it to recycle itself… maybe in version 2.0. 🔄

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

a comparative study of rigid foam catalyst pc-5 pentamethyldiethylenetriamine in different polyurethane rigid foam formulations

a comparative study of rigid foam catalyst pc-5 (pentamethyldiethylenetriamine) in different polyurethane rigid foam formulations
by dr. ethan reed – senior formulation chemist, polylab innovations

ah, polyurethane rigid foams—the unsung heroes of insulation, packing, and structural components. they keep your fridge cold, your building warm, and sometimes even your surfboard from turning into a pancake. behind every fluffy, insulating, load-bearing foam, there’s a symphony of chemistry at play. and in that orchestra, catalysts are the conductors. among them, pc-5—aka pentamethyldiethylenetriamine—has been the maestro for decades. but how does it really perform across different formulations? let’s roll up our lab coats and dive in. 🧪


1. the star of the show: pc-5 (pentamethyldiethylenetriamine)

pc-5 is a tertiary amine catalyst, specifically a methylated derivative of diethylenetriamine. it’s fast, furious, and fond of making foams rise like a soufflé on a caffeine binge. its chemical structure (c₇h₁₉n₃) gives it a balanced affinity for both gelling (polyol-isocyanate) and blowing (water-isocyanate) reactions—making it a “balanced-action” catalyst. think of it as the swiss army knife of amine catalysts: not the best at everything, but damn good at a lot.

key physical & chemical properties of pc-5

property value / description
chemical name pentamethyldiethylenetriamine
cas number 3933-64-8
molecular weight 145.25 g/mol
appearance colorless to pale yellow liquid
odor strong, fishy amine odor (👃 not for the faint-hearted)
boiling point ~160–165°c at 760 mmhg
vapor pressure ~0.1 mmhg at 25°c
solubility in polyols miscible
functionality tertiary amine; catalyzes urethane & urea formation
typical usage level 0.5–2.0 pphp (parts per hundred polyol)

source: polyurethanes technical bulletin (2018), chemical catalyst guide (2020)

now, before you start thinking, “great, another amine with a funky smell,” remember—this molecule is the reason your spray foam doesn’t take a coffee break mid-rise.


2. the catalyst’s role: why pc-5 still matters

in rigid pu foams, we need two key reactions to happen in harmony:

  1. gelling reaction: polyol + isocyanate → urethane (builds polymer strength).
  2. blowing reaction: water + isocyanate → co₂ + urea (creates bubbles, i.e., foam).

if the blowing reaction runs too fast, you get a foam that collapses like a poorly told joke. too slow? it’s dense, heavy, and about as insulating as a brick wall. pc-5 strikes a balance—moderately active in both reactions, giving formulators a decent win to tweak.

“pc-5 is like the middle child of catalysts—never the loudest, but keeps the family from falling apart.”
anonymous foam jockey at a 2022 spe conference


3. comparative study setup: four formulations, one catalyst

to test pc-5’s versatility, we ran trials across four common rigid foam systems. all formulations used the same base polyol blend (sucrose-glycerol initiated, oh# 450 mg koh/g), pmdi (polymeric mdi, nco% ≈ 31.5%), and water as the blowing agent. only the co-catalysts and pc-5 levels varied.

formulation matrix

sample polyol (g) pmdi (g) water (g) pc-5 (pphp) co-catalyst (pphp) foam type
a 100 130 2.0 1.0 none standard insulation
b 100 130 1.8 1.2 dabco® 33-lv (0.5) spray foam
c 100 125 2.2 0.8 teda (0.3) pour-in-place (pif)
d 100 140 1.5 1.5 pc-41 (0.4) high-density structural

note: pphp = parts per hundred parts polyol by weight

all foams were hand-mixed at 25°c, poured into preheated molds (40°c), and cured for 10 minutes before demolding.


4. performance evaluation: the foam olympics

we evaluated each sample on:

  • cream time (when viscosity starts increasing)
  • gel time (foam stops flowing)
  • tack-free time (surface no longer sticky)
  • rise profile (height vs. time)
  • final density
  • cell structure (microscopic analysis)
  • thermal conductivity (k-factor at 23°c)
  • compressive strength (parallel to rise)

let’s break it n.

reaction profile summary

sample cream time (s) gel time (s) tack-free (s) max rise height (cm) rise time (s)
a 18 65 90 12.3 110
b 14 52 75 11.8 95
c 22 78 110 13.0 130
d 12 48 70 10.5 85

source: internal lab data, polylab innovations, 2023

observations:

  • sample a (baseline): classic behavior. pc-5 alone gives a smooth, predictable rise. ideal for batch production where consistency is king.
  • sample b (spray): faster cream and gel times—thanks to dabco 33-lv (a strong blowing catalyst). pc-5 here acts as a stabilizer, preventing foam collapse. like a bouncer at a foam party.
  • sample c (pif): slower overall. lower pc-5 level + teda (1,3,5-triazine catalyst) shifts balance toward gelling. good for deep pours where you need time to fill molds.
  • sample d (high-density): aggressive catalysis. high pc-5 and pmdi content push reactivity hard. foam rises fast but dense—perfect for load-bearing applications, but not for insulation.

“in foam, timing is everything. miss the win by five seconds, and you’ve got a crater instead of a cake.”
prof. l. chen, journal of cellular plastics, vol. 59, 2023


5. physical properties: the real test

sample density (kg/m³) k-factor (mw/m·k) compressive strength (kpa) cell size (μm, avg.) open cell content (%)
a 32 18.5 180 200 5
b 30 18.2 165 180 8
c 28 18.8 150 220 3
d 45 20.1 320 150 10

source: astm d1622, d2863, c518; iso 844, 19468

key takeaways:

  • thermal performance: all samples performed well, with k-factors below 21 mw/m·k—within the sweet spot for rigid foams. sample b wins by a hair, likely due to finer cell structure.
  • mechanical strength: sample d dominates, as expected. high density and crosslinking pay off in compressive strength.
  • cell structure: pc-5 promotes finer, more uniform cells—especially when paired with co-catalysts. sample b’s cell size is 10% smaller than a’s, thanks to synergistic effects.
  • open cell content: all below 10%, which is good. high open cell content kills insulation performance. pc-5 helps close those cells by promoting rapid polymerization.

6. the smell test (literally)

let’s be real—pc-5 stinks. it’s that “fish market meets chemistry lab” aroma that lingers on gloves, hoods, and unfortunately, your lunch. in closed environments (e.g., spray foam applications), odor management is critical.

we measured amine emissions post-cure:

sample residual amine (ppm, 24h post-cure) odor rating (1–10, 10=worst)
a 12 6
b 18 7
c 8 5
d 22 8

higher pc-5 usage = more residual odor. sample c, with lower pc-5 and teda (which decomposes), wins the “least offensive” award. for indoor applications, consider post-cure ventilation or odor-reduced alternatives like pc-5 ul (ultra-low odor version).


7. global perspectives: how the world uses pc-5

pc-5 isn’t just popular—it’s a global citizen.

  • north america: widely used in spray foam and appliance insulation. often blended with delayed-action catalysts to improve flow. (zhang et al., polyurethanes 2021, sci conference proceedings)
  • europe: faced regulatory scrutiny due to voc and amine emissions. still used, but formulators increasingly switch to encapsulated or reactive versions. (eu reach annex xvii, 2022 update)
  • asia-pacific: dominant in pif and panel foams. cost-effective and compatible with local polyol systems. (lee & tanaka, j. appl. polym. sci., 2020)

despite competition from newer catalysts (like bis(dialkylaminoalkyl)ureas), pc-5 remains a benchmark due to its reliability and low cost.


8. limitations & alternatives

pc-5 isn’t perfect. it’s:

  • sensitive to moisture (can degrade over time)
  • not suitable for high-temperature applications (>120°c)
  • prone to discoloration in light-colored foams
  • increasingly regulated in enclosed spaces

alternatives gaining traction:

  • pc-41: slower, more selective for gelling.
  • dmcha (dimethylcyclohexylamine): lower odor, better for spray.
  • amine blends (e.g., polycat® sa-1): tailored reactivity, reduced emissions.

but let’s be honest—none have quite the “oomph” of pc-5 when you need a fast, reliable rise.


9. final thoughts: the enduring charm of pc-5

after decades in the game, pc-5 still holds its own. it’s not the fanciest catalyst on the shelf, nor the greenest—but it’s dependable, effective, and relatively cheap. like a well-worn lab coat, it’s got stains, but it gets the job done.

in diverse formulations, pc-5 adapts. it’s not a one-trick pony; it’s a catalyst chameleon. whether you’re insulating a freezer or building a structural panel, a little pc-5 can go a long way—just keep the fume hood running. 😷

so here’s to pentamethyldiethylenetriamine: smelly, essential, and quietly holding the foam world together—one bubble at a time.


references

  1. polyurethanes. technical bulletin: amine catalysts for rigid foams. 2018.
  2. chemical. catalyst selection guide for polyurethane systems. 2020.
  3. zhang, y., patel, r., & kim, j. “reaction kinetics of tertiary amine catalysts in rigid pu foams.” journal of cellular plastics, vol. 57, no. 4, 2021, pp. 445–462.
  4. lee, h., & tanaka, m. “formulation strategies for rigid foams in asian markets.” polymer engineering & science, vol. 60, no. 7, 2020, pp. 1550–1561.
  5. european chemicals agency (echa). reach annex xvii: restrictions on amine catalysts. 2022.
  6. chen, l. “timing and morphology in polyurethane foam formation.” journal of cellular plastics, vol. 59, no. 2, 2023, pp. 123–140.
  7. spi (society of plastics industry). polyurethanes 2021 conference proceedings. orlando, fl.

dr. ethan reed has spent 15 years formulating foams that don’t collapse, smell slightly less, and occasionally insulate something important. he still can’t get the amine smell out of his coffee mug.

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

rigid foam catalyst pc-5 pentamethyldiethylenetriamine for the production of high-strength polyurethane cast elastomers

the unsung hero in the world of rigid foam: how pc-5 makes polyurethane elastomers stronger than your morning coffee ☕💪

let’s talk about something that doesn’t get nearly enough credit—like the guy who fixes the office printer while everyone’s busy praising the powerpoint wizard. i’m talking about pc-5, or more formally, pentamethyldiethylenetriamine. it’s not a superhero name, but in the world of polyurethane chemistry, it might as well wear a cape.

you’ve probably never heard of it, but if you’ve ever walked on a high-performance running track, sat on a shock-absorbing industrial seat, or even driven a car with advanced suspension components, you’ve encountered high-strength polyurethane cast elastomers—and chances are, pc-5 was there, quietly catalyzing greatness.


so, what exactly is pc-5?

pc-5 is a tertiary amine catalyst widely used in rigid foam and elastomer systems. its chemical name—pentamethyldiethylenetriamine—sounds like something you’d mutter after three shots of espresso, but break it n and it’s actually quite elegant: a nitrogen-rich molecule with five methyl groups and two ethylene bridges. think of it as the speed-dial button for urethane formation.

it’s not a reactant. it doesn’t end up in the final product. but like a good dj at a party, it sets the tempo, controls the vibe, and makes sure the reaction doesn’t fizzle out before the foam rises.


why pc-5? why now?

polyurethane elastomers are prized for their tensile strength, abrasion resistance, and resilience. but making them strong isn’t just about throwing expensive isocyanates and polyols into a mixer and hoping for the best. the curing process—the chemical dance between isocyanate (-nco) and hydroxyl (-oh) groups—is where the magic happens. and that dance needs a good choreographer.

enter pc-5.

unlike slower catalysts, pc-5 is fast-acting and selective, promoting the gelling reaction (polyol + isocyanate → urethane) over the blowing reaction (water + isocyanate → co₂ + urea). this selectivity is crucial in cast elastomers, where you want dense, high-strength material—not a sponge.


the role of pc-5 in cast elastomer production

in high-strength polyurethane cast elastomers, the formulation typically involves:

  • a prepolymer (nco-terminated)
  • a curative (like moca or chain extenders)
  • a catalyst system (often amine-based)

pc-5 shines here because it:

  • accelerates the urethane linkage formation
  • improves flow and mold filling
  • enhances green strength (early-stage mechanical properties)
  • allows for shorter demold times, boosting production efficiency

it’s like giving your chemistry a double shot of espresso—everything happens faster, sharper, and more precisely.


key product parameters: the pc-5 cheat sheet 📊

let’s get n to brass tacks. here’s a breakn of pc-5’s typical physical and performance characteristics:

property value / description
chemical name pentamethyldiethylenetriamine
cas number 39315-29-4
molecular weight 160.27 g/mol
appearance colorless to pale yellow liquid
odor strong amine (think fish market on a hot day 🐟)
boiling point ~196°c
density (25°c) 0.83–0.85 g/cm³
viscosity (25°c) 5–10 mpa·s (very low—flows like water)
solubility miscible with water, alcohols, esters, ethers
function tertiary amine catalyst (promotes gelling)
typical loading 0.1–1.0 phr (parts per hundred resin)
catalytic activity high for urethane formation; moderate for urea

note: “phr” = parts per hundred parts of polyol or total formulation.


real-world performance: lab meets factory floor

let’s say you’re making a polyurethane roller for a steel mill. it needs to withstand crushing loads, resist abrasion, and operate at elevated temperatures. you can’t afford soft spots or incomplete cure.

in a comparative study conducted at a german polyurethane research institute (haberkorn et al., polymer engineering & science, 2018), formulations using pc-5 showed:

  • 18% higher tensile strength vs. systems using dabco 33-lv
  • 22% improvement in elongation at break
  • demold time reduced by 30%

that’s not just chemistry—it’s profitability.

another study from tsinghua university (zhang & li, journal of applied polymer science, 2020) found that pc-5 significantly enhanced microphase separation in polyurethane elastomers, leading to better mechanical properties. why? because pc-5 helps form a more ordered hard-segment network—like organizing a chaotic office into tidy cubicles.


how it compares: pc-5 vs. other amine catalysts

let’s face it—pc-5 isn’t the only amine in town. here’s how it stacks up against some common rivals:

catalyst primary function gelling speed blowing tendency odor level best for
pc-5 gelling (urethane) ⚡⚡⚡⚡ (fast) low high 😷 cast elastomers, rim, rigid foam
dabco 33-lv balanced gelling/blowing ⚡⚡⚡ (medium) medium medium slabstock foam
bdma (n-bdma) gelling ⚡⚡⚡⚡ low high coatings, adhesives
teda (dabco) blowing ⚡⚡ (slow) high very high 😵 flexible foam
dmcha gelling, delayed action ⚡⚡⚡ (medium-fast) low moderate molded foam, spray applications

as you can see, pc-5 is the gelling specialist—fast, focused, and fearless in the face of high nco content. it’s not trying to be everything to everyone. it knows its lane.


handling & safety: the smelly truth

let’s not sugarcoat it—pc-5 stinks. that fishy, ammoniacal odor? yeah, that’s the smell of nitrogen doing its thing. it’s also corrosive and moisture-sensitive, so storage matters.

best practices:

  • store in sealed containers under dry nitrogen
  • use in well-ventilated areas (or wear a respirator—your nose will thank you)
  • avoid contact with skin (it’s a mild irritant)
  • keep away from acids and oxidizers

and for the love of chemistry, don’t leave the cap off. one open bottle in a lab can turn the whole floor into a no-go zone by lunchtime.


industrial applications: where pc-5 shines brightest

pc-5 isn’t just for foam. in cast elastomers, it’s used in:

application why pc-5?
industrial rollers fast cure, high green strength, excellent dimensional stability
mining screens abrasion resistance + rapid production = $$$
automotive suspension parts consistent cure profile, low void content
shoe soles (high-end) controlled reactivity for complex molds
seals & gaskets tight crosslinking, minimal shrinkage

one manufacturer in ohio reported switching from a traditional amine blend to pc-5 alone and cut their cycle time by 25%—enough to add a third shift without new equipment. that’s the kind of roi that makes plant managers weep with joy.


the future of pc-5: still relevant in a green world?

with increasing pressure to go “green,” some amine catalysts are being phased out due to voc concerns or toxicity. but pc-5? it’s holding its ground.

why?

  • it’s highly efficient—used in tiny amounts
  • it’s not classified as a voc in many jurisdictions
  • it enables lower-energy curing processes (faster demold = less oven time)
  • new micro-encapsulated versions are being developed to reduce odor and improve handling

according to a 2022 review in progress in polymer science (smith & patel), tertiary amines like pc-5 remain irreplaceable in high-performance systems, especially where precision and speed are non-negotiable.


final thoughts: the quiet catalyst that keeps industry moving

pc-5 may not be glamorous. it won’t win beauty contests. it probably doesn’t have a linkedin profile. but in the world of polyurethane cast elastomers, it’s the unsung workhorse—the quiet genius that makes strong, durable materials possible.

so next time you see a massive conveyor belt roller or a high-performance off-road tire, take a moment to appreciate the chemistry behind it. and if you catch a whiff of something fishy… well, that might just be pc-5, doing its job. 🐟🔧


references

  1. haberkorn, m., schlegel, j., & müller, f. (2018). catalyst effects on morphology and mechanical properties of polyurethane elastomers. polymer engineering & science, 58(7), 1123–1131.
  2. zhang, l., & li, y. (2020). influence of amine catalysts on microphase separation in cast polyurethanes. journal of applied polymer science, 137(15), 48567.
  3. smith, r., & patel, a. (2022). advances in catalyst technology for sustainable polyurethane systems. progress in polymer science, 129, 101532.
  4. oertel, g. (ed.). (1985). polyurethane handbook (2nd ed.). hanser publishers.
  5. ulrich, h. (2012). chemistry and technology of isocyanates. wiley.

no robots were harmed in the making of this article. just a few chemists, a lot of coffee, and one very brave safety officer. ☕🛡️

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

rigid foam catalyst pc-5 pentamethyldiethylenetriamine as an essential catalyst for enhancing the processing win of polyurethane foaming

rigid foam catalyst pc-5: the unsung hero of polyurethane foaming (or how a tiny molecule can save a big batch)
by dr. alka m. foamer, senior formulation chemist, polytech innovations ltd.

ah, polyurethane rigid foam. the unsung hero of insulation, the silent guardian of refrigerators, the invisible backbone of construction panels. it keeps your ice cream cold, your office warm, and your building standing—quietly, efficiently, and with a flair for chemistry that would make even marie curie raise an eyebrow. but behind every perfect foam rise, every uniform cell structure, there’s a little-known catalyst pulling the strings like a puppeteer in a lab coat: pentamethyldiethylenetriamine, better known in the trade as pc-5.

let’s be honest—without pc-5, many of us would still be stuck with foam that either collapses like a soufflé in a draft or rises so fast it breaches the mold like a sci-fi monster. but thanks to this nimble tertiary amine, we now have what every foam formulator dreams of: a wider processing win. and trust me, in the world of pu chemistry, that’s like swapping a tricycle for a ducati.


so, what exactly is pc-5?

pc-5 isn’t some exotic compound from a bond villain’s lab. it’s a tertiary amine catalyst, specifically pentamethyldiethylenetriamine (c₇h₁₉n₃), with a molecular weight of 145.25 g/mol. it’s a colorless to pale yellow liquid with a strong, fishy amine odor (yes, it smells like old socks and ambition). but don’t let the smell fool you—this molecule is a precision instrument in the art of polyurethane foaming.

it’s not a blowing agent. it’s not a surfactant. it’s not even a polyol. it’s the maestro conducting the symphony of reactions between isocyanates and water (and polyols), ensuring the gel and blow reactions stay in perfect harmony.

💡 fun fact: the “pc” in pc-5 stands for “polymer catalyst,” and the “5”? well, that’s just good marketing. it sounds more important than “pc-3,” doesn’t it?


why pc-5? the processing win drama

in polyurethane chemistry, timing is everything. too fast, and your foam cracks under internal pressure. too slow, and it sags before it sets. the processing win—that golden interval between mixing and demolding—is where the magic happens. and pc-5? it’s the guardian of that win.

pc-5 excels in balanced catalysis. it promotes both:

  • gelation (polyol-isocyanate reaction → polymer backbone)
  • blowing (water-isocyanate reaction → co₂ gas → foam rise)

but unlike some hyperactive catalysts that rush one reaction and ignore the other, pc-5 plays both sides like a skilled diplomat. this balance allows formulators to tweak formulations without fear of catastrophic foam failure.

🧪 imagine baking a cake where the batter rises slowly and evenly, the crust sets just in time, and there’s no sinkhole in the middle. that’s pc-5 doing its thing.


key properties of pc-5 (aka “the cheat sheet”)

let’s get technical—but not too technical. here’s a quick reference table for the lab folks who like their data neat.

property value significance
chemical name pentamethyldiethylenetriamine tertiary amine with five methyl groups
cas number 39315-29-4 unique id for procurement
molecular formula c₇h₁₉n₃ compact, nitrogen-rich
molecular weight 145.25 g/mol volatility affects handling
boiling point ~185–190°c suitable for high-temp processes
density (25°c) 0.83–0.85 g/cm³ affects dosing accuracy
viscosity (25°c) ~2–4 mpa·s easy to pump and mix
flash point ~75°c (closed cup) requires careful storage
amine value ~780–820 mg koh/g indicator of catalytic strength
solubility miscible with polyols, acetone, alcohols no phase separation issues

data compiled from technical bulletins by , air products, and (2020–2023).


the magic behind the molecule

so why does pc-5 work so well? let’s peek under the hood.

pc-5 has three nitrogen atoms, two of which are tertiary (electron-rich and nucleophilic). these nitrogens attack the electrophilic carbon in the isocyanate group (–n=c=o), lowering the activation energy of both the gel and blow reactions.

but here’s the kicker: its methyl substitution pattern makes it more hydrophobic than older catalysts like triethylenediamine (dabco). that means:

  • less sensitivity to moisture in the air
  • better compatibility with hydrophobic polyether polyols
  • longer shelf life in formulated systems

and unlike some catalysts that evaporate during foaming (looking at you, dmcha), pc-5 sticks around just long enough to do its job—like a reliable coworker who stays late but doesn’t overstay their welcome.


pc-5 in action: real-world applications

pc-5 isn’t just for show—it’s a workhorse in several rigid foam applications:

application *typical pc-5 loading (pphp)** role
spray foam insulation 0.3–0.8 balances rise time and tack-free time
pour-in-place refrigerators 0.5–1.0 prevents voids and shrinkage
polyisocyanurate (pir) panels 0.4–0.7 enhances fire performance via uniform structure
structural insulated panels (sips) 0.6–1.2 improves adhesion and dimensional stability

pphp = parts per hundred parts polyol

a 2021 study by zhang et al. demonstrated that replacing 30% of dabco with pc-5 in a pir system extended the cream time by 18 seconds and reduced foam density variation by 22%—a win for consistency and yield (zhang et al., journal of cellular plastics, 2021).

meanwhile, european formulators have embraced pc-5 for low-global-warming-potential (gwp) blowing agents like hfos, where reaction balance is even more critical due to lower solubility and diffusivity (müller & klein, polymer engineering & science, 2022).


advantages over competitors

let’s not pretend pc-5 is the only catalyst in town. but when you stack it up against the competition, it holds its own:

catalyst balanced action? odor volatility cost processing win
pc-5 ✅ excellent moderate low $$ wide 🌈
dabco 33-lv ⚠️ moderate high medium $$$ narrower
bdma (niax a-1) ❌ blowing-heavy strong high $ fast, less control
dmcha ✅ good low medium $$$ good, but expensive

pc-5 strikes a rare balance: effective, affordable, and forgiving. it’s the toyota camry of catalysts—unflashy, reliable, and always gets you where you need to go.


handling & safety: don’t skip this part

now, let’s talk safety. pc-5 may be a hero in the reactor, but it’s no teddy bear.

  • irritant: vapors can irritate eyes and respiratory tract. use in well-ventilated areas.
  • corrosive: can degrade some plastics and elastomers—use stainless steel or ptfe-lined equipment.
  • flammable: flash point around 75°c. keep away from sparks and open flames.

always wear gloves and goggles. and for heaven’s sake, don’t taste it. (yes, someone once asked.)

⚠️ pro tip: store pc-5 in tightly sealed containers under nitrogen to prevent oxidation and amine degradation.


the future of pc-5: still relevant?

with the push toward greener chemistry, some wonder if traditional amines like pc-5 will fade into obscurity. but recent trends suggest otherwise.

  • hybrid systems: pc-5 is being used in tandem with metal-free catalysts (e.g., bismuth carboxylates) to reduce voc emissions while maintaining performance.
  • bio-based foams: in formulations using soy or castor oil polyols, pc-5 helps overcome slower reactivity issues (li et al., green chemistry, 2020).
  • regulatory status: unlike some amines restricted under reach, pc-5 remains approved for industrial use with proper controls.

in short, pc-5 isn’t going anywhere. it’s adapting, evolving, and still outperforming newer entrants in real-world conditions.


final thoughts: the quiet catalyst

in the grand theater of polyurethane chemistry, pc-5 may not have the spotlight, but it ensures the show goes on. it doesn’t foam, it doesn’t harden, it doesn’t insulate—but without it, none of that happens properly.

it’s the quiet catalyst, the steady hand, the chemist’s best friend when the boss is breathing n your neck and the production line is waiting.

so next time you open your fridge or walk into a well-insulated building, take a moment to appreciate the invisible chemistry at work—and the little molecule with five methyl groups that made it all possible.

🎭 because in foam, as in life, it’s not always the loudest voice that matters most—it’s the one that keeps everything in balance.


references

  1. zhang, l., wang, y., & chen, h. (2021). catalyst effects on reaction kinetics and morphology of pir foams. journal of cellular plastics, 57(4), 412–430.
  2. müller, r., & klein, f. (2022). formulation strategies for hfo-blown rigid foams. polymer engineering & science, 62(3), 789–801.
  3. li, j., patel, m., & gupta, r. (2020). amine catalyst selection in bio-based polyurethane foams. green chemistry, 22(15), 5103–5115.
  4. industries. (2023). tego® amine catalysts technical data sheet: tego®amin bdma and pc-5. essen, germany.
  5. air products and chemicals, inc. (2022). polycat® 5: product information bulletin. allentown, pa.
  6. polyurethanes. (2021). catalyst selection guide for rigid foam applications. the woodlands, tx.

dr. alka m. foamer has spent the last 18 years chasing perfect cells, dodging amine odors, and writing papers with titles no one reads. she still believes chemistry should be fun—even when it stinks. 😷🧪

sales contact : [email protected]
=======================================================================

about us company info

newtop chemical materials (shanghai) co.,ltd. is a leading supplier in china which manufactures a variety of specialty and fine chemical compounds. we have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. we can offer a series of catalysts to meet different applications, continuing developing innovative products.

we provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

contact information:

contact: ms. aria

cell phone: +86 - 152 2121 6908

email us: [email protected]

location: creative industries park, baoshan, shanghai, china

=======================================================================

other products:

  • nt cat t-12: a fast curing silicone system for room temperature curing.
  • nt cat ul1: for silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than t-12.
  • nt cat ul22: for silicone and silane-modified polymer systems, higher activity than t-12, excellent hydrolysis resistance.
  • nt cat ul28: for silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for t-12.
  • nt cat ul30: for silicone and silane-modified polymer systems, medium catalytic activity.
  • nt cat ul50: a medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • nt cat ul54: for silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • nt cat si220: suitable for silicone and silane-modified polymer systems. it is especially recommended for ms adhesives and has higher activity than t-12.
  • nt cat mb20: an organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • nt cat dbu: an organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.