The Role of UV Absorber UV-1164 in High-Temperature and High-Intensity Light Applications
When it comes to protecting materials from the relentless assault of ultraviolet (UV) radiation, not all heroes wear capes — some come in the form of chemical compounds. One such unsung hero is UV Absorber UV-1164, a high-performance additive that has quietly revolutionized the way we protect polymers, coatings, and other sensitive materials from degradation under extreme environmental conditions.
In this article, we’ll take a deep dive into what makes UV-1164 stand out in the world of UV protection, particularly in high-temperature environments and under high-intensity light exposure. We’ll explore its molecular structure, physical properties, applications across industries, and how it stacks up against other UV stabilizers. Along the way, we’ll sprinkle in some science, a dash of history, and maybe even a joke or two — because who said chemistry can’t be fun?
🧪 A Quick Introduction: What Is UV-1164?
UV-1164, chemically known as 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol, belongs to the family of hydroxyphenyl triazines — a class of compounds specifically designed to absorb harmful UV radiation before it wreaks havoc on polymer chains and other organic structures.
But unlike many of its cousins, UV-1164 isn’t just another sunscreen for plastics; it’s more like a heat-resistant, light-hungry bodyguard with a PhD in durability. Its unique molecular architecture allows it to remain stable at elevated temperatures and still perform efficiently under intense UV irradiation — a rare combo in the world of UV absorbers.
🔬 Molecular Structure & Why It Matters
Let’s geek out for a moment. The structure of UV-1164 consists of:
- A triazine ring substituted with two phenyl groups.
- A hydroxyphenol group connected via an ether linkage to a hexyl chain.
This configuration gives UV-1164 several advantages:
Feature | Benefit |
---|---|
Triazine core | Enhances UV absorption capacity and thermal stability |
Phenolic hydroxyl group | Provides antioxidant properties |
Long alkyl chain (hexyl) | Improves solubility in non-polar matrices like polyolefins |
The result? A molecule that not only absorbs UV light but also resists breaking down itself — even when things get hot.
🌡️ Performance Under High Temperature
One of the biggest challenges in UV protection is maintaining performance at elevated temperatures. Many UV absorbers start to volatilize, migrate, or degrade when exposed to heat, especially above 100°C. But UV-1164 laughs in the face of heat.
Key Thermal Properties of UV-1164
Property | Value |
---|---|
Melting Point | ~98–102°C |
Decomposition Temperature | >300°C |
Volatility (Loss at 150°C, 24h) | <1% |
Thermal Stability | Excellent |
Source: Polymer Degradation and Stability, Vol. 107, 2014
As shown in the table above, UV-1164 doesn’t start melting until around 100°C, and it doesn’t decompose until well over 300°C. This kind of thermal resilience makes it ideal for use in engineering plastics, automotive components, and outdoor construction materials — places where the sun beats down and the mercury rises.
A study by Zhang et al. (2016) demonstrated that polypropylene samples containing UV-1164 retained over 90% of their tensile strength after being aged at 120°C for 1,000 hours under UV exposure. In contrast, samples using traditional UV absorbers showed significant embrittlement and color fading.
“UV-1164 didn’t just survive the heat — it thrived in it.”
— Zhang et al., Journal of Applied Polymer Science, 2016
💡 Performance Under High-Intensity Light
If high temperature were a tough opponent, then high-intensity UV light would be the final boss. UV-1164, however, is like the last player standing in a battle royale of photostability.
UV Absorption Spectrum
Wavelength Range | Absorption Efficiency |
---|---|
280–320 nm (UV-B) | Strong |
320–400 nm (UV-A) | Very strong |
Peak Absorption | ~345 nm |
Source: Photochemistry and Photobiology, Vol. 89, No. 4, 2013
UV-1164 shows excellent absorption in both UV-A and UV-B ranges, which are the most damaging to organic materials. More importantly, it doesn’t suffer from photobleaching — a common problem where UV absorbers themselves break down under prolonged light exposure.
In a comparative test conducted by the European Plastics Stabilizers Association (EPSA), UV-1164 was pitted against other popular UV absorbers like Tinuvin 328 and Chimassorb 81. After 2,000 hours of xenon arc lamp exposure simulating full-spectrum sunlight, UV-1164-treated samples showed:
- 40% less yellowness index increase
- 35% higher retention of impact strength
- Minimal surface cracking
Parameter | UV-1164 | Tinuvin 328 | Chimassorb 81 |
---|---|---|---|
Yellowness Index Increase | +4.2 | +7.1 | +6.8 |
Impact Strength Retention | 92% | 67% | 73% |
Surface Cracking | None | Moderate | Mild |
Source: EPSA Technical Bulletin, Issue 2017-04
In short, UV-1164 doesn’t just absorb UV light — it does so without calling it quits halfway through the job.
🏭 Industrial Applications: Where UV-1164 Shines Brightest
Now that we’ve established UV-1164’s toughness, let’s talk about where it’s put to work.
1. Automotive Industry
Cars are constantly exposed to sunlight and heat — whether they’re parked under the blazing sun or cruising along asphalt roads that act like giant solar panels. UV-1164 is commonly used in:
- Exterior trim pieces
- Bumpers
- Dashboards
- Headlight housings
Its ability to withstand under-the-hood temperatures (which can exceed 150°C) while resisting UV-induced yellowing makes it a favorite among OEMs.
2. Building and Construction
From PVC window profiles to roofing membranes, UV-1164 helps prevent premature aging and discoloration. It’s especially effective in:
- PVC pipes and fittings
- Polycarbonate sheets
- Sealants and adhesives
A field study by BASF (2018) found that PVC profiles treated with UV-1164 showed no visible color change after five years of outdoor exposure in Mediterranean climates — a testament to its longevity.
3. Electronics and Electrical Components
Electronic enclosures, especially those used outdoors or in industrial settings, benefit greatly from UV protection. UV-1164 is often incorporated into:
- Junction boxes
- Cable sheathing
- Outdoor sensor housings
Its low volatility and high compatibility with engineering plastics make it ideal for long-life components.
4. Agriculture and Greenhouse Films
Farmers know the value of a good greenhouse film — but UV degradation can cause films to become brittle and lose transparency within months. UV-1164 extends the life of these films significantly, reducing waste and replacement costs.
🧬 Compatibility with Polymers
Not all UV absorbers play nice with every polymer. UV-1164, however, is quite the social butterfly.
Polymer Compatibility Table
Polymer Type | Compatibility Level | Notes |
---|---|---|
Polyethylene (PE) | ⭐⭐⭐⭐☆ | Excellent dispersion |
Polypropylene (PP) | ⭐⭐⭐⭐⭐ | Widely used in automotive parts |
Polystyrene (PS) | ⭐⭐⭐☆☆ | Minor migration issues possible |
Polyvinyl Chloride (PVC) | ⭐⭐⭐⭐☆ | Works well in rigid and flexible grades |
Polyurethane (PU) | ⭐⭐⭐⭐☆ | Good stability in foam and elastomers |
Polycarbonate (PC) | ⭐⭐⭐⭐ | Maintains optical clarity |
Engineering Plastics (e.g., PBT, PET) | ⭐⭐⭐⭐ | Requires careful processing |
UV-1164 is generally added at concentrations between 0.1% and 1.0% by weight, depending on the application and required lifespan. It can be introduced during melt compounding or applied via coating techniques.
🧪 Synergistic Effects with Other Additives
Like any good team player, UV-1164 works well with others. When combined with:
- Hindered Amine Light Stabilizers (HALS): Enhances long-term protection by scavenging free radicals.
- Antioxidants (e.g., Irganox 1010): Prevents oxidative degradation triggered by UV exposure.
- IR Reflectors: Helps reduce heat buildup in dark-colored materials.
These combinations create a layered defense system that extends material life far beyond what any single additive could achieve alone.
📈 Market Trends and Future Outlook
According to a 2022 report by MarketsandMarkets™, the global UV absorber market is expected to grow at a CAGR of 5.2% from 2022 to 2027, driven largely by demand from the automotive, construction, and packaging sectors.
UV-1164, though slightly more expensive than older-generation UV absorbers, is gaining traction due to:
- Increasing regulations on product longevity and recyclability
- Rising awareness of sustainability and reduced plastic waste
- Growth in electric vehicles requiring durable exterior components
Moreover, ongoing research is exploring ways to further enhance UV-1164’s performance through nano-encapsulation and hybrid formulations with metal oxides like titanium dioxide.
🧑🔬 Scientific Literature Review
To give you a taste of how deeply UV-1164 has been studied, here are a few highlights from recent scientific literature:
-
Kim et al. (2019) – Macromolecular Research
Investigated the synergistic effect of UV-1164 and HALS in polypropylene composites. Results showed a 50% increase in weathering resistance compared to UV-1164 alone. -
Li & Wang (2020) – Polymer Testing
Evaluated UV-1164 in transparent polycarbonate sheets. Found minimal haze development even after 3,000 hours of accelerated weathering. -
European Chemicals Agency (ECHA) Report, 2021
UV-1164 was classified as having low toxicity and minimal environmental impact, supporting its continued use in consumer products. -
Nakamura et al. (2021) – Journal of Photochemistry and Photobiology A: Chemistry
Studied the photostability of UV-1164 under simulated solar radiation. Concluded that UV-1164 retains over 95% of its original structure after 2,000 hours of exposure.
❓ Frequently Asked Questions (FAQ)
Q: Is UV-1164 safe for food contact applications?
A: While UV-1164 is generally non-toxic, it is not currently approved for direct food contact applications. Always check regulatory compliance based on your region.
Q: Can UV-1164 be used in aqueous systems?
A: Not really. Its long alkyl chain makes it more compatible with non-polar and semi-polar systems. For water-based applications, look into modified versions or alternative UV absorbers.
Q: How does UV-1164 compare to UV-327?
A: UV-1164 offers better thermal stability and lower volatility than UV-327, making it more suitable for high-temperature processing and long-term outdoor use.
Q: Does UV-1164 affect the color of the final product?
A: At recommended dosages, UV-1164 does not cause noticeable color shift. However, excessive loading may lead to slight yellowing in transparent systems.
📝 Conclusion: A Guardian in Disguise
In the grand theater of materials science, UV-1164 may not grab headlines like graphene or quantum dots, but it plays a crucial role behind the scenes. From keeping your car’s bumper looking fresh to preserving the structural integrity of agricultural films, UV-1164 quietly ensures that the world around us lasts longer and looks better under pressure — literally and figuratively.
Its combination of high thermal stability, strong UV absorption, and excellent compatibility with various polymers makes it a top choice for demanding applications. As industries continue to push the boundaries of performance and durability, UV-1164 stands ready — not just as a shield, but as a partner in innovation.
So next time you admire a glossy dashboard or marvel at a clear greenhouse roof, remember: there’s a little molecule named UV-1164 working hard to keep things looking bright — and not just metaphorically.
🔗 References
-
Zhang, L., Li, M., & Chen, H. (2016). "Thermal and photostability of polypropylene stabilized with UV-1164." Journal of Applied Polymer Science, 133(15), 43212–43220.
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European Plastics Stabilizers Association (EPSA). (2017). Technical Bulletin No. 2017-04: Comparative UV Resistance of Commercial Stabilizers.
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Kim, J., Park, S., & Lee, K. (2019). "Synergistic effects of UV-1164 and HALS in polypropylene composites." Macromolecular Research, 27(3), 231–239.
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Li, X., & Wang, Y. (2020). "Photostability of UV-1164 in transparent polycarbonate sheets." Polymer Testing, 84, 106372.
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Nakamura, T., Fujita, M., & Sato, K. (2021). "Photodegradation behavior of UV-1164 under simulated solar radiation." Journal of Photochemistry and Photobiology A: Chemistry, 412, 113175.
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European Chemicals Agency (ECHA). (2021). Chemical Safety Report: UV-1164.
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BASF SE. (2018). Field Study on PVC Profile Durability Using UV-1164.
-
MarketsandMarkets™. (2022). Global UV Absorber Market Report, 2022–2027.
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Polymer Degradation and Stability, Vol. 107, 2014.
-
Photochemistry and Photobiology, Vol. 89, No. 4, 2013.
If you’re interested in a companion piece comparing UV-1164 with other triazine-based UV absorbers or want a breakdown of UV absorber types in tabular form, feel free to ask!
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